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High-Temperature Resistant Nomex Paper Insulated Wire - China Suppliers & Factory Direct Quality Winding Solutions

Introducing our premium paper covered copper (and aluminum) flat wire, expertly manufactured in China. Our flat wire is crafted from high-quality oxygen-free copper rods or electrician-grade aluminum rods, processed through extrusion and wire drawing techniques. Encased in durable insulation paper, this product is specifically designed for use in the winding of oil-immersed distribution transformers and power transformers, As one of the leading suppliers in the industry, our factory ensures that we meet diverse customer needs by offering customizable insulation paper options. Trust our expertise and commitment to quality for all your transformer winding wire requirements

    Technical Parameter
    ⚡ NOMEX covered wire technical standards — NOMEX used by our company is made by DuPont USA T410 NOMEX. The thickness is 2 mils.

    Product

    Wrapping Process

    The number of wraps

    Insulation Thickness / mm

    Breakdown Voltage ≥

    Nomex

    1.5–2mm self locking Lapping

    1

    0.12 ± 0.05

    600V

    1.5–2mm self locking Lapping

    2

    0.24 ± 0.05

    1500V

    50% Lapping

    1

    0.22 ± 0.05

    1200V

    50% Lapping

    2

    0.4 ± 0.05

    1300V

    1.5mm Reverse Lapping

    3

    0.33 ± 0.05

    2500V

    Product Information
    🔬
    Outstanding Electrical, Chemical & Mechanical Properties

    NOMEX's electrical, chemical and mechanical properties are extremely high, with excellent elasticity, flexibility, anti-tearing, moisture resistance and wear resistance. Moreover, it has acid and alkali corrosion resistance and is not easily destroyed by insects, molds and fungi. It has compatibility with all kinds of varnish, adhesive, transformer liquid, lubricant and coolant.

    🌡️
    Strong Thermal Resistance up to 220°C

    Nomex has strong thermal resistance. Even if the temperature reaches 220℃, the insulation property remains the same. Transformer with Nomex wrapped wire can bring clients a lot of economic, environmental and security benefits.

    💡
    Lower Cost, Smaller Size, Lighter Weight

    The temperature of transformer with Nomex insulation can rise up to 180℃ because the transformer needs fewer wires and ferrite cores, resulting in smaller size and lighter weight. This reduces capital construction expense, makes installation easier, and a smaller ferrite core means smaller no-load loss.

    Product Description
    🛡️
    Reliability Improvement

    With Nomex wrapped wire, the electrical specification and mechanical property are outstanding throughout the transformer's entire service life. Nomex wrapping magnet wire is not easy to age and has strong contraction and elasticity, ensuring the transformer winding maintains close contact with no cracks. Nomex insulation paper is not sensitive to temperature or dust, thus improving the reliability of transformers.

    Increase of Reserve Capacity

    Nomex's thermal resistance is high, so even though the temperature reaches 220℃, the insulation property remains the same. Rank C of 220℃ takes the place of Rank H of 180℃ during transformer design, allowing it to handle urgent load situations and unexpected expansion, greatly reducing the need for backup plans.

    🌿
    Good Environmental Performance

    NOMEX is chemically stable, safety flame retardant, and anti-radiation. Even in the event of a fire, it will not release toxic gases. It does not react with solvents and resists acid and alkali corrosion. After the end of its service life, it is conveniently recyclable, and the waste can be degraded without causing environmental pollution. Nomex is an environmentally friendly high-tech product.

    Frequently Asked Questions
    Q What type of NOMEX material is used in the covered wire, and what is its thickness?
    A The NOMEX covered wire uses DuPont USA T410 NOMEX material with a thickness of 2 mils. This premium material ensures exceptional electrical insulation and mechanical performance.
    Q What is the maximum breakdown voltage achievable with NOMEX covered wire?
    A The highest breakdown voltage achieved is 2500V, using a 1.5mm Reverse Lapping process with 3 wraps, resulting in an insulation thickness of 0.33 ± 0.05 mm.
    Q Up to what temperature can a transformer with NOMEX wrapped wire operate reliably?
    A NOMEX wrapped wire maintains its insulation properties even at temperatures up to 220℃. Transformers using Nomex insulation are rated Rank C (220℃), providing superior thermal resistance compared to the conventional Rank H (180℃).
    Q How does NOMEX wrapped wire help reduce transformer size and cost?
    A Because NOMEX can withstand higher operating temperatures, transformers require fewer wires and smaller ferrite cores, resulting in a more compact and lighter design. This reduces capital construction costs, simplifies installation, and minimizes no-load losses.
    Q Is NOMEX covered wire environmentally friendly and safe in fire conditions?
    A Yes. NOMEX is chemically stable, flame retardant, and anti-radiation. In a fire, it does not release toxic gases. It resists solvents, acid, and alkali. At the end of its service life, it can be conveniently recycled and is fully biodegradable, making it an environmentally responsible choice.
    Q What are the different wrapping processes available for NOMEX covered wire?
    A There are three primary wrapping processes available: (1) 1.5–2mm self-locking lapping (1 or 2 wraps), (2) 50% lapping (1 or 2 wraps), and (3) 1.5mm Reverse lapping (3 wraps). Each process offers different insulation thicknesses and breakdown voltage ratings to suit various application requirements.

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