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High-Temperature Resistant Enameled Flat Copper/Aluminum Wire - China Suppliers & Factory Products for Extreme Heat Applications

Introducing our premium enameled flat wire, meticulously crafted from high-purity oxygen-free copper or top-grade electrical aluminum rod. Manufactured in our advanced China factory, this wire undergoes precision drawing and extrusion using customized molds to ensure exceptional quality. It is specifically designed for windings in high-temperature electrical devices, including industrial transformers, high-voltage reactors, and power converters. As a leading supplier in the industry, we offer a range of insulating paint types that cover six thermal grades, from 120℃ to 220℃, guaranteeing reliable performance even in extreme heat conditions. Choose our enameled flat wire for superior durability and efficiency in your electrical applications

    Product Information

    This enameled flat wire takes high-quality oxygen-free copper or electrical aluminum rod as raw materials, which are strictly processed through drawing and extrusion by specification-specific molds to ensure uniform conductor structure. Its primary application lies in the windings of electrical equipment that demand stable operation at elevated temperatures, including heavy-duty transformers, high-frequency reactors, and industrial inverters. Based on the insulation paint formulation, it is categorized into six core types to match different thermal requirements:

    • 120℃ Polyvinyl Acetal / Self-adhesive Polyvinyl Acetal Enameled Flat Wire (QQ/QQN)
    • 130℃ Polyester Enameled Flat Wire (QZ)
    • 155℃ Modified Polyester Enameled Flat Wire (QZG)
    • 180℃ Polyester Imide Enameled Flat Wire (QZY)
    • 200℃ Polyester Imide / Polyamide-Imide Composite Enameled Flat Wire (Q(ZY/XY))
    • 220℃ Polyamide Imide Enameled Flat Wire (QXY)
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    Production Scope
    Conductor Thickness — a 0.80 – 5.60 mm
    Conductor Width — b 2.00 – 16.00 mm
    Maximum Conductor Width Ratio 20 : 1
    Conductor Material Performance
    Soft Copper Flat Wire Adheres to GB5584.2-2009, resistivity ≤ 0.017241 Ω·mm²/m at 20℃, available in three mechanical strength grades (C1 / C2 / C3).
    Soft Aluminum Flat Wire Complies with GB5584.3-2009, resistivity ≤ 0.02801 Ω·mm²/m at 20℃, ensuring efficient electrical conductivity.
    Detail Shot
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    Insulation & Thermal Performance

    Insulation thickness options include thin film (0.06–0.11 mm) and thick film (0.12–0.17 mm), while self-adhesive layers range from 0.03–0.06 mm, all monitored by professional dielectric loss meters. Key thermal performance highlights:

    • QZY (180℃) — Offers exceptional heat resistance and heat shock resistance, suitable for high-temperature industrial equipment.
    • Q(ZY/XY) (200℃) — Combines refrigerant and radiation resistance, ideal for harsh operating environments.
    • QXY (220℃) — Boasts superior chemical solvent resistance, maintaining stability in extreme conditions.

    All products meet GB/T 7095 series and IEC 60317 standards, with breakdown voltage values reaching 1000V (Grade 1) and 2000V (Grade 2) at room temperature. As an ISO 9001:2015 certified supplier, Hengte Electric's products have passed SGS, UL, and CE tests, ensuring quality compliance. Customization is available based on customer-provided technical specifications.

    ISO 9001:2015 SGS Certified UL Listed CE Marked IEC 60317
    Frequently Asked Questions
    Q What types of enameled flat wire are available and how are they classified?
    Enameled flat wires are classified based on their insulation paint formulation and corresponding thermal class rating. There are six main types: 120℃ Polyvinyl Acetal (QQ/QQN), 130℃ Polyester (QZ), 155℃ Modified Polyester (QZG), 180℃ Polyester Imide (QZY), 200℃ Polyester Imide/Polyamide-Imide Composite (Q(ZY/XY)), and 220℃ Polyamide Imide (QXY). Each type is designed to match different thermal endurance requirements in electrical applications.
    Q What conductor materials are used, and what are their electrical properties?
    Two conductor materials are available. Soft copper flat wire follows GB5584.2-2009 with a resistivity of ≤ 0.017241 Ω·mm²/m at 20℃ and comes in three mechanical strength grades (C1, C2, C3). Soft aluminum flat wire complies with GB5584.3-2009, with a resistivity of ≤ 0.02801 Ω·mm²/m at 20℃, delivering efficient electrical conductivity for aluminum-based winding applications.
    Q What are the standard production dimensions for enameled flat wire?
    The conductor thickness (dimension a) ranges from 0.80 mm to 5.60 mm, while the conductor width (dimension b) ranges from 2.00 mm to 16.00 mm. The maximum conductor width-to-thickness ratio supported is 20:1, allowing for a wide variety of winding configurations across different equipment designs.
    Q What insulation thickness options are available and what voltage ratings do they support?
    Insulation is offered in thin film (0.06–0.11 mm) and thick film (0.12–0.17 mm) versions, with self-adhesive layers ranging from 0.03–0.06 mm. At room temperature, breakdown voltage values reach 1000V for Grade 1 and 2000V for Grade 2, complying with GB/T 7095 series and IEC 60317 international standards.
    Q What certifications does the enameled flat wire product hold?
    As an ISO 9001:2015 certified manufacturer, Hengte Electric's enameled flat wire products have successfully passed SGS, UL, and CE testing and certification. Products also meet GB/T 7095 and IEC 60317 standards, ensuring reliable quality and compliance for both domestic and international markets.
    Q Can enameled flat wire be customized to specific technical requirements?
    Yes. Customization is fully supported based on customer-provided technical specifications. Whether you require specific conductor dimensions, insulation thickness, thermal class ratings, or conductor material grades, the manufacturing process can be tailored to meet your precise application needs in transformers, reactors, inverters, and other high-performance electrical equipment.

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