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High-Temperature Resistant Enameled Flat Copper/Aluminum Wire from China Factory - Trusted Suppliers

Introducing our high-performance enameled flat wire, meticulously crafted from high-purity oxygen-free copper or premium electrical aluminum rod. As a leading China supplier, we utilize precision drawing and extrusion techniques with customized molds to ensure superior quality. This wire is specifically designed for winding in high-temperature electrical devices, including industrial transformers, high-voltage reactors, and power converters, Our enameled flat wire is categorized by various insulating paint types, featuring six thermal grades that range from 120℃ to 220℃. This guarantees reliable performance even in extreme heat conditions. Trust our factory to deliver top-notch products that meet the demanding needs of your electrical applications

    Product Information

    This enameled flat wire takes high-quality oxygen-free copper or electrical aluminum rod as raw materials, which are strictly processed through drawing and extrusion by specification-specific molds to ensure uniform conductor structure. Its primary application lies in the windings of electrical equipment that demand stable operation at elevated temperatures, including heavy-duty transformers, high-frequency reactors, and industrial inverters. Based on the insulation paint formulation, it is categorized into six core types to match different thermal requirements:

    • 120℃ Polyvinyl Acetal / Self-adhesive Polyvinyl Acetal Enameled Flat Wire (QQ/QQN)
    • 130℃ Polyester Enameled Flat Wire (QZ)
    • 155℃ Modified Polyester Enameled Flat Wire (QZG)
    • 180℃ Polyester Imide Enameled Flat Wire (QZY)
    • 200℃ Polyester Imide / Polyamide-Imide Composite Enameled Flat Wire (Q(ZY/XY))
    • 220℃ Polyamide Imide Enameled Flat Wire (QXY)
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    Production Scope
    Conductor Thickness (a) 0.80 – 5.60 mm
    Conductor Width (b) 2.00 – 16.00 mm
    Maximum Conductor Width Ratio 20 : 1
    Conductor Material Performance
    Soft Copper Flat Wire

    Adheres to GB5584.2-2009, with resistivity ≤0.017241 Ω·mm²/m at 20℃, available in three mechanical strength grades: C1 / C2 / C3.

    Soft Aluminum Flat Wire

    Complies with GB5584.3-2009, with resistivity ≤0.02801 Ω·mm²/m at 20℃, ensuring efficient electrical conductivity.

    Detail Shot
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    Insulation & Thermal Performance

    Insulation thickness options include thin film (0.06–0.11 mm) and thick film (0.12–0.17 mm), while self-adhesive layers range from 0.03–0.06 mm, all monitored by professional dielectric loss meters. Key thermal performance highlights:

    • QZY (180℃) — Exceptional heat resistance and heat shock resistance, suitable for high-temperature industrial equipment.
    • Q(ZY/XY) (200℃) — Combines refrigerant and radiation resistance, ideal for harsh operating environments.
    • QXY (220℃) — Superior chemical solvent resistance, maintaining stability in extreme conditions.
    Standards & Certifications: All products meet GB/T 7095 series and IEC 60317 standards, with breakdown voltage values reaching 1000V (Grade 1) and 2000V (Grade 2) at room temperature. As an ISO9001:2015 certified supplier, Hengte Electric's products have passed SGS, UL, and CE tests, ensuring quality compliance. Customization is available based on customer-provided technical specifications.
    Frequently Asked Questions
    What temperature grades are available for the enameled flat wire?
    The enameled flat wire is available in six thermal grades: 120℃ (QQ/QQN), 130℃ (QZ), 155℃ (QZG), 180℃ (QZY), 200℃ (Q(ZY/XY)), and 220℃ (QXY), covering a wide range of industrial applications from standard to extreme high-temperature environments.
    What conductor materials are used in the enameled flat wire?
    The wire is manufactured using high-quality oxygen-free copper or electrical-grade aluminum rod. Soft copper flat wire meets GB5584.2-2009 with resistivity ≤0.017241 Ω·mm²/m, while soft aluminum flat wire complies with GB5584.3-2009 with resistivity ≤0.02801 Ω·mm²/m, both measured at 20℃.
    What are the available conductor dimensions and size range?
    Conductor thickness (a) ranges from 0.80 mm to 5.60 mm, and conductor width (b) ranges from 2.00 mm to 16.00 mm. The maximum conductor width ratio is 20:1, allowing flexible customization to meet diverse winding design requirements.
    What international standards and certifications does the product comply with?
    All enameled flat wire products conform to GB/T 7095 series and IEC 60317 international standards. As an ISO9001:2015 certified manufacturer, Hengte Electric has also obtained SGS, UL, and CE certifications, ensuring reliable product quality for global markets.
    What insulation thickness options are available, and how is quality controlled?
    Insulation thickness is available in thin film (0.06–0.11 mm) and thick film (0.12–0.17 mm) options. Self-adhesive layers range from 0.03–0.06 mm. All insulation parameters are rigorously monitored using professional dielectric loss meters to ensure consistent electrical performance.
    What are the typical applications of enameled flat wire?
    Enameled flat wire is primarily used in the windings of electrical equipment requiring stable high-temperature operation, such as heavy-duty transformers, high-frequency reactors, and industrial inverters. Custom specifications are also available based on customer-provided technical requirements.

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