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High-Temperature Resistant Nomex Paper Insulated Wire - China Suppliers & Factory for Transformers

Paper covered copper (aluminum) flat wire is produced from high-quality oxygen-free copper rods or electrician-grade aluminum rods through an extrusion and wire drawing process. This specialized wire, insulated with paper, is primarily designed for the winding of oil-immersed distribution transformers and power transformers. As a leading manufacturer in China, our factory offers customizable insulation paper options to meet specific customer requirements. Trust our expert suppliers for reliable and efficient solutions in transformer winding applications

    Technical Parameter
    Standard NOMEX covered wire technical standards — The NOMEX used by our company is made by DuPont USA T410 NOMEX. The thickness is 2 mils.
    Product Wrapping Process Number of Wraps Insulation Thickness / mm Breakdown Voltage ≥
    Nomex 1.5–2mm self locking Lapping 1 0.12 ± 0.05 600V
    1.5–2mm self locking Lapping 2 0.24 ± 0.05 1500V
    50% lapping 50% 1 0.22 ± 0.05 1200V
    50% lapping 50% 2 0.40 ± 0.05 1300V
    1.5mm Reverse lapping 3 0.33 ± 0.05 2500V
    Product Information
    Outstanding Properties

    NOMEX's electrical, chemical and mechanical properties are extremely high, with excellent elasticity, flexibility, anti-tearing, moisture resistance, and wear resistance. It also provides acid and alkali corrosion protection.

    Thermal Resistance

    Nomex has strong thermal resistance. Even if the temperature reaches 220℃, the insulation property remains unchanged — ensuring consistent performance in demanding environments.

    Lower Cost & Smaller Size

    Transformers with Nomex insulation can operate at up to 180℃ temperature rise, requiring fewer wires and ferrite cores — resulting in a smaller size, lighter weight, reduced capital construction expense, and smaller no-load loss.

    Note Not easily destroyed by insects, molds, or fungi. Compatible with all kinds of varnish, adhesive, transformer liquid, lubricant, and coolant. Transformers with Nomex wrapped wire bring clients significant economic, environmental, and security benefits.
    Product Description
    Reliability Improvement

    With Nomex wrapped wire, electrical specifications and mechanical properties remain outstanding throughout the transformer's entire service life. It resists aging and maintains strong contraction and elasticity, ensuring no cracks develop in transformer windings. Nomex insulation is not sensitive to temperature or dust.

    Increased Reserve Capacity

    Nomex's high thermal resistance maintains insulation properties even at 220℃. Rank C (220℃) replaces Rank H (180℃) in transformer design, enabling the handling of urgent load situations and unexpected expansion, significantly reducing backup planning requirements.

    Good Environmental Performance

    NOMEX is chemically stable, safely flame retardant, and anti-radiation. In the event of a fire, it will not release toxic gases. It does not react with solvents and is acid and alkali corrosion resistant. After its service life, it is conveniently recyclable, the waste can be degraded, and will not cause environmental pollution. Nomex is an environmentally friendly high-tech product.

    Frequently Asked Questions
    Q What type of NOMEX material does your company use for covered wire?
    Our company uses DuPont USA T410 NOMEX with a thickness of 2 mils for all NOMEX covered wire production. This ensures consistent quality and meets high insulation standards.
    Q What is the maximum breakdown voltage achievable with NOMEX wrapped wire?
    With a 3-layer 1.5mm reverse lapping process, the breakdown voltage can reach 2500V, with an insulation thickness of 0.33 ± 0.05 mm. This makes it suitable for high-voltage transformer applications.
    Q At what temperature can NOMEX wrapped wire transformers operate safely?
    NOMEX wrapped wire transformers can operate with a temperature rise of up to 180℃, and NOMEX maintains its insulation properties even at temperatures up to 220℃, qualifying as a Class C insulation material.
    Q How does NOMEX insulation improve the reliability of transformers?
    NOMEX wrapped wire resists aging and provides strong contraction and elasticity, ensuring that transformer windings remain tight without cracking over their entire service life. Its insensitivity to temperature and dust further enhances long-term reliability.
    Q Is NOMEX covered wire environmentally friendly?
    Yes. NOMEX is chemically stable, flame retardant, and anti-radiation. It does not release toxic gases during fire events, does not react with solvents, and is resistant to acid and alkali corrosion. It is also recyclable and biodegradable, making it an environmentally responsible choice.
    Q What are the cost and size benefits of using NOMEX insulated transformers?
    Transformers using NOMEX insulation require fewer wires and smaller ferrite cores, resulting in a more compact size and lighter weight. This reduces both material costs and capital construction expenses. Additionally, a smaller ferrite core directly translates into lower no-load losses, improving overall energy efficiency.

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