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China Enameled Copper/Aluminum Flat Wire Suppliers & Factory - High-Quality Electrical Winding Products

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Enameled Flat Wire, produced from oxygen-free copper or electrical aluminum rods, is meticulously drawn or extruded using specialized molds. This product is primarily utilized in the windings of electrical equipment such as transformers and reactors. Based on different insulating paints, our enameled flat wires are classified into six categories:

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  • 120 Polyvinyl Acetal / Self-Adhesive Polyvinyl Acetal Enameled Copper (Aluminum) Flat Wires—QQ/QQN
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  • 130 Polyester Enameled Flat Wires—QZ
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  • 155 Modified Polyester Enameled Flat Wires—QZG
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  • 180 Polyester Imide Enameled Copper (Aluminum) Flat Wires—QZY
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  • 200 Polyester Imide / Polyamide-Imide Composite Enameled Copper (Aluminum) Flat Wires—Q(ZY/XY)
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  • 220 Polyamide Imide Enameled Copper (Aluminum) Wires—QXY
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As a leading supplier in China, Hengte Electric specializes in high-quality enameled flat wires. We are proud to hold the ISO9001:2015 certification, and our products have successfully passed SGS and UL tests, as well as receiving CE certification. For a free quote, contact our factory at here.

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    Product Information

    Enameled Flat wire is made of oxygen free copper or electrical aluminum rod, which are drawn or extruded by the specification mould. They are mainly used in the windings of electrical equipment such as transformer, reactor and etc. According to the different insulating paint, it can be divided into 6 categories:

    • 🔷 120 Polyvinyl acetal / Self adhesive polyvinyl acetal enameled copper (aluminum) flat wires — QQ/QQN
    • 🔷 130 Polyester enameled flat wires — QZ
    • 🔷 155 Modified polyester enameled flat wires — QZG
    • 🔷 180 Polyester imide enameled copper (aluminum) flat wires — QZY
    • 🔷 200 Polyester imide / Polyamide-imide composite enameled copper (aluminum) flat wires — Q(ZY/XY)
    • 🔷 220 Polyamide imide enameled copper (aluminum) wires — QXY
    Enameled Flat Wire Product Enameled Flat Wire Product Enameled Flat Wire Product
    Production Scope
    📏
    Conductor Thickness (a)
    0.80 – 5.60 mm
    📐
    Conductor Width (b)
    2.00 – 16.00 mm
    ⚖️
    Conductor Width Ratio
    20 : 1
    Conductor Material

    🔵 Soft Copper Flat Wire complies with the provisions of GB5584.2-2009. At 20℃, resistivity ≤ 0.017241 Ω·mm²/m, according to different mechanical strength requirements.

    🔵 Soft Aluminum Flat Wire complies with the provisions of GB5584.3-2009. At 20℃, resistivity ≤ 0.02801 Ω·mm²/m. According to different insulation requirements, can choose thin film from 0.06 to 0.11 mm or thick film from 0.12 to 0.17 mm. The thickness of hot adhesive enameled flat wire self-adhesive layer is generally 0.03 to 0.06 mm. Our company monitors the thickness with dielectric loss meter.

    🔵 The thickness of hot adhesive enameled flat wire self-adhesive layer is generally from 0.03 to 0.06 mm. Our company monitors the thickness with dielectric loss meter.

    Detail Shot
    Enameled Flat Wire Detail Enameled Flat Wire Detail Enameled Flat Wire Detail
    Product Description
    Enameled Wire Category Thermal Level Performance Standard Experimental Basis

    Polyvinyl acetal / Self adhesive acetal

    QQ/QQN

    120

    Good performance of resistance to transformer oil and scratch. Excellent flexibility & adhesion, and good hydrolysis resistance.

    In addition to the properties of acetal wire, the product adhesive strength can be reinforced by heating.

    GB/T 7095.2-2008

    IEC60317-18:2004

    GB/T 6758.1-2007

    IEC 60851-5

    GB/T 4074

    IEC 60851

    GB/T 4074

    IEC 60851

    Polyester

    QZ

    130

    High mechanical strength, good scratch resistance. Good electrical performance.

    GB/T 7095.2-2008

    IEC 60317-11:2005

    GB/T 4074

    IEC 60851

    Modified polyester

    QZ(G)

    155

    Good shock resistance. High mechanical strength, good electrical & solvent resistance.

    GB/T 7095.3-2008

    IEC60317-16:1990

    GB/T 4074

    IEC 60851

    Polyester imide

    QZY

    180

    High heat resistance, good chemical solvent resistance, and heat shock resistance.

    GB/T 7095.4-2008

    IEC60317-28:1990

    GB/T 4074

    IEC 60851

    Polyester imide / Polyamide-imide composite layer

    Q(ZY/XY)

    200

    Good comprehensive properties, such as refrigerant resistance, solvent resistance and radiation resistance.

    GB/T 7095.6-2008

    IEC60317-29:1990

    GB/T 4074

    IEC 60851

    Polyamide imide

    QXY

    220

    Good chemical solvent resistance.

    GB/T 7095.1

    GB/T 4074

    IEC 60851

    Technical Parameter

    C1 Rp0.2 (>100~180) N/mm²,C2 Rp0.2 (>180~220) N/mm²,C3 Rp0.2 (>220~260) N/mm².

    We can manufacture according to technical specifications provided by customers.

    Model Name Production Specification Scope
    QQB 120 acetal / self adhesive acetal enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    QZB 130 polyester enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    QZ(G)B 155 modified polyester enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    QZYB 180 polyester imide enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    QYB 220 polyamide imide enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    Q(ZY/XY)B 200 polyester imide / polyamide-imide enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    QQBN 120 self adhesive polyvinyl acetal enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    Paint Film Paint film insulation thickness: δ mm
    Grade 1 0.06 ≤ δ ≤ 0.11
    Grade 2 0.12 ≤ δ ≤ 0.17
    Paint Film Min. Breakdown Voltage Value (effective value): V
    Room Temperature High Temperature
    Grade 1 1000 750
    Grade 2 2000 1500
    💬 Frequently Asked Questions
    What types of enameled flat wire are available?
    We offer 6 categories of enameled flat wire based on insulating paint type: Polyvinyl acetal (QQ/QQN, 120°C), Polyester (QZ, 130°C), Modified Polyester (QZG, 155°C), Polyester Imide (QZY, 180°C), Polyester Imide/Polyamide-Imide composite (Q(ZY/XY), 200°C), and Polyamide Imide (QXY, 220°C).
    What are the production specification ranges for enameled flat wire?
    The conductor thickness (a) ranges from 0.80 mm to 5.60 mm, the conductor width (b) ranges from 2.00 mm to 16.00 mm, and the conductor width ratio is up to 20:1. Custom specifications based on customer requirements are also available.
    What conductor materials are used in enameled flat wire?
    Enameled flat wires are manufactured using either soft copper (complying with GB5584.2-2009, resistivity ≤ 0.017241 Ω·mm²/m at 20°C) or soft aluminum (complying with GB5584.3-2009, resistivity ≤ 0.02801 Ω·mm²/m at 20°C), selected based on mechanical strength and insulation requirements.
    What is the paint film insulation thickness and breakdown voltage?
    Grade 1 film has an insulation thickness of 0.06–0.11 mm with a minimum breakdown voltage of 1000V (room temperature) and 750V (high temperature). Grade 2 film has a thickness of 0.12–0.17 mm with a minimum breakdown voltage of 2000V (room temperature) and 1500V (high temperature).
    What international standards do your enameled flat wires comply with?
    Our enameled flat wires comply with both Chinese national standards (GB/T series) and international IEC standards, including GB/T 7095.2-2008, IEC 60317-11:2005, IEC 60317-28:1990, IEC 60317-29:1990, IEC 60851 series, and others depending on the wire category.
    What applications are enameled flat wires primarily used for?
    Enameled flat wires are primarily used in the windings of electrical equipment such as transformers and reactors. Their flat profile allows for higher fill factors in winding slots, making them ideal for high-efficiency electromagnetic devices requiring compact and thermally stable insulation.

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