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Customizable Enameled Flat Wire for Electrical Equipment - Top China Suppliers & Factory Solutions

Introducing our premium customizable enameled flat wire, expertly crafted from top-grade oxygen-free copper or electrical aluminum rod. Manufactured at our state-of-the-art factory in China, this wire undergoes precision drawing and extrusion processes to ensure exceptional quality and performance. Designed primarily as a core component for windings in transformers, reactors, and various electrical devices, our enameled flat wire is available in six insulation categories and flexible specifications, making it the ideal choice for diverse applications. Partner with leading suppliers and elevate your electrical solutions with our superior enameled flat wire!

    Product Information

    Designed for versatility, this enameled flat wire is fabricated from high-purity oxygen-free copper or electrical aluminum rod, processed by drawing and extrusion with molds tailored to specific dimensions. It is widely used in the windings of various electrical equipment, including power transformers, distribution reactors, and electronic inverters, providing reliable insulation and conductive performance.

    Based on the type of insulating paint, it is divided into six categories to cover different application scenarios:

    • QQ / QQN 120℃ Polyvinyl Acetal / Self-adhesive Polyvinyl Acetal Enameled Flat Wire
    • QZ 130℃ Polyester Enameled Flat Wire
    • QZG 155℃ Modified Polyester Enameled Flat Wire
    • QZY 180℃ Polyester Imide Enameled Flat Wire
    • Q(ZY/XY) 200℃ Polyester Imide / Polyamide-Imide Composite Enameled Flat Wire
    • QXY 220℃ Polyamide Imide Enameled Flat Wire
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    Flexible Production Specifications
    Parameter Specification
    Conductor Thickness (a) 0.80 – 5.60 mm (adjustable to customer needs)
    Conductor Width (b) 2.00 – 16.00 mm (supports custom width ratios)
    Insulation Thickness Thin film: 0.06 – 0.11 mm  |  Thick film: 0.12 – 0.17 mm
    Self-adhesive Layer Thickness (QQ/QQN only) 0.03 – 0.06 mm
    Detail Shot
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    Material & Performance Assurance
    Copper Conductors — Meet GB5584.2-2009 standards, ensuring low resistivity (≤0.017241 Ω·mm²/m at 20℃) and excellent conductivity.
    Aluminum Conductors — Comply with GB5584.3-2009, with resistivity ≤0.02801 Ω·mm²/m at 20℃, balancing cost and performance.

    Each insulation category adheres to international standards (GB/T 7095 series, IEC 60317) and passes strict tests (GB/T 4074, IEC 60851) for breakdown voltage, scratch resistance, and solvent resistance.

    Hengte Electric, an ISO 9001:2015 certified manufacturer, offers full customization based on customer technical drawings or specifications. Whether you need specific thermal grades, conductor dimensions, or insulation properties, we can tailor the product to your exact requirements.

    ✔ ISO 9001:2015 ✔ SGS Certified ✔ UL Listed ✔ CE Certified
    ❓ Frequently Asked Questions
    Q What types of enameled flat wire do you offer, and how are they classified?
    We offer six types of enameled flat wire classified by insulating paint: QQ/QQN (120℃ Polyvinyl Acetal / Self-adhesive), QZ (130℃ Polyester), QZG (155℃ Modified Polyester), QZY (180℃ Polyester Imide), Q(ZY/XY) (200℃ Composite), and QXY (220℃ Polyamide Imide), covering a broad range of thermal grades and application scenarios.
    Q Can the conductor dimensions be customized to our specific requirements?
    Yes. Conductor thickness can be adjusted from 0.80 mm to 5.60 mm, and conductor width from 2.00 mm to 16.00 mm. Custom width ratios and insulation thicknesses (thin or thick film) are also available based on your technical drawings or specifications.
    Q What conductor materials are available, and what are their resistivity values?
    We provide both copper and aluminum conductors. Copper conductors (GB5584.2-2009) have a resistivity ≤0.017241 Ω·mm²/m at 20℃. Aluminum conductors (GB5584.3-2009) offer resistivity ≤0.02801 Ω·mm²/m at 20℃, providing a cost-effective alternative without compromising performance.
    Q Which international standards and certifications do your enameled flat wires comply with?
    Our products comply with GB/T 7095 series and IEC 60317 standards, and are tested per GB/T 4074 and IEC 60851 for breakdown voltage, scratch resistance, and solvent resistance. Hengte Electric holds ISO 9001:2015 certification, and all products carry SGS, UL, and CE certifications.
    Q In which electrical equipment is this enameled flat wire typically used?
    This enameled flat wire is widely used in the windings of power transformers, distribution reactors, and electronic inverters. Its reliable insulation and conductive performance make it suitable for a broad range of industrial and commercial electrical equipment.
    Q How does the self-adhesive version (QQN) differ from the standard QQ type?
    The QQN type features an additional self-adhesive layer (0.03–0.06 mm thick) applied over the standard Polyvinyl Acetal enamel coating. This self-adhesive property allows the wound coils to bond together when heated, improving mechanical stability and structural integrity of the winding without the need for additional adhesives.

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