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Composite Wire for Oil-immersed Transformers and Reactors - Quality China Suppliers and Factory Products

Composite wire is a specialized winding wire created by combining various winding wires or a mix of copper and aluminum wires to meet specific requirements. This wire is insulated with high-quality materials and is primarily utilized in the windings of oil-immersed transformers, reactors, and other electrical devices, As a leading manufacturer and supplier in China, Hengte Electric specializes in producing copper and aluminum paper-covered wire, as well as composite wire. Our products are meticulously crafted to ensure precise dimensions and shape, with optimal wrapping tightness. Additionally, our composite wire boasts an impressive continuous no-joint length exceeding 8,000 meters, making us a top choice among factories seeking reliable electrical solutions

    Product Scope and Technical Specifications

    Our company specializes in the production of high-performance composite conductors, offering a full range of options including bare flat composite wire, paper-covered composite wire, enameled composite wire, and film-wrapped composite wire.

    Bare Flat Composite Wire Paper-Covered Composite Wire Enameled Composite Wire Film-Wrapped Composite Wire

    These products are designed for reliable electrical performance, excellent insulation, and mechanical stability, making them suitable for use in transformers, motors, reactors, and other electrical equipment.

    Production Scope and Size Range
    Flat Wire Conductors
    • Thickness: 1.00 mm – 12.00 mm
    • Width: 3.00 mm – 25.00 mm
    • Width-to-thickness ratio ≤ 20
    • Max cross-section: 200 mm²
    Round Wire Conductors
    • Diameter: 2.00 mm – 5.00 mm
    • Suitable for various custom designs
    • Supports multiple insulation structures
    Enameled / Paper-Covered Wire
    • Flat: thickness 1.00–3.00 mm
    • Flat: width 5.00–18.00 mm
    • Round: diameter 2.00–5.00 mm
    Bare / Paper / Film-Wrapped Composite
    • Thickness: 1.00 mm – 6.00 mm
    • Width: 4.00 mm – 20.00 mm
    • Width-to-thickness ratio ≤ 20
    • Max cross-section: 150 mm²
    All wires are produced under strict quality control with smooth surface finish, precise dimension tolerance, and uniform insulation coating. We are capable of customizing conductor dimensions, insulation materials, and packaging types according to customer specifications, ensuring stable performance and long service life in demanding electrical and electronic applications.
    Frequently Asked Questions
    What types of composite conductor wires do you offer?
    We offer a full range of high-performance composite conductors including bare flat composite wire, paper-covered composite wire, enameled composite wire, and film-wrapped composite wire. All are designed for reliable electrical performance, excellent insulation, and mechanical stability.
    What are the standard size ranges for flat wire conductors?
    Our flat wire conductors are available with thicknesses from 1.00 mm to 12.00 mm and widths from 3.00 mm to 25.00 mm, with a width-to-thickness ratio of ≤ 20 and a maximum cross-section of 200 mm².
    Can conductor dimensions and insulation materials be customized?
    Yes. We are fully capable of customizing conductor dimensions, insulation materials, and packaging types according to customer specifications. This ensures the wire meets the precise requirements of your electrical or electronic application.
    What applications are these composite conductor wires suitable for?
    These composite conductor wires are suitable for use in transformers, motors, reactors, and a wide range of other electrical and electronic equipment that demands stable performance, strong insulation, and long service life.
    What size range is available for enameled paper-covered composite wire?
    For enameled paper-covered and enameled composite wire conductors, we recommend flat conductor sizes between 1.00–3.00 mm in thickness and 5.00–18.00 mm in width. Round conductors are available from 2.00–5.00 mm in diameter.
    How is product quality ensured during manufacturing?
    All wires are produced under strict quality control processes that guarantee a smooth surface finish, precise dimensional tolerances, and uniform insulation coating throughout the entire length of the conductor, ensuring consistent and reliable performance.

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