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Corrosion-Resistant Polyimide Film Covered Wire - China Suppliers & Factory for High-Quality Electrical Insulation

Polyimide film covered wire is an innovative winding wire designed for high-performance electrical applications. Manufactured by wrapping 2-3 layers of premium polyimide film insulation around a conductor made of oxygen-free copper or extruded electrical aluminum, this wire is engineered for durability and efficiency. With its thin insulation layer, it offers exceptional voltage resistance and can withstand temperatures up to 220°C. As a reliable choice for windings in motors, reactors, welding machines, and other electrical devices, our polyimide film covered wire meets the stringent demands of modern industry. Sourced from top suppliers in China, our factory ensures that each product is made with the highest quality standards to support your electrical needs. Trust in our expertise to provide you with the best polyimide film covered wire solutions in the market

    Standards and Product Specifications

    Our production strictly follows GB/T 7673-2008 and corresponding Enterprise Standards, ensuring high precision, consistency, and reliability across all product lines. Each conductor is manufactured using advanced processing technology and quality-controlled under international standards to meet the demanding requirements of electrical and electronic industries.

    Specifications of Aluminum Flat Wire

    We offer aluminum flat wires with the following dimensional range, providing excellent conductivity, lightweight properties, and superior flexibility:

    ⚡ Aluminum Flat Wire
    Narrow Side1.00 mm – 8.00 mm
    Wide Side3.00 mm – 25.00 mm
    ✓ Key Advantages
    ConductivityExcellent
    WeightLightweight
    Corrosion ResistanceSuperior
    CostCost-effective
    Suitable for transformers, reactors, and electric motor windings. Favored for cost-effectiveness and corrosion resistance in high-efficiency power systems.
    Specifications of Copper Flat Wire

    Our copper flat wires are available with the following dimensional range, characterized by outstanding electrical conductivity, heat resistance, and mechanical strength:

    ⚡ Copper Flat Wire
    Narrow Side0.90 mm – 6.00 mm
    Wide Side2.00 mm – 16.00 mm
    ✓ Key Advantages
    ConductivityOutstanding
    Heat ResistanceHigh
    Mechanical StrengthSuperior
    ApplicationsHigh-power
    Ideal for high-power applications, transformers, and precision electronic devices.
    If your required size or specification is beyond the above range, customized production can be arranged to meet your specific design and technical needs.
    Breakdown Voltage of Polyimide Film Wrapped Wire

    The breakdown voltage and insulation performance of our polyimide film wrapped wire strictly conform to the corresponding business and industry standards, ensuring:

    ✓ Stable dielectric strength   ✓ Long service life   ✓ Excellent thermal endurance under extreme operating conditions.

    Technical Parameter

    Wrapped Process

    Insulation Thickness (mm)

    Min Breakdown Voltage / V >

    Nominal Value

    Tolerance

    2-layers polyimide film self-locking wrapped

    0.15

    ±0.03

    6000

    2-layers polyimide film wrap in the opposite direction

    0.15

    ±0.03

    6000

    3 layers of polyimide film wrap in the opposite direction

    0.23

    ±0.03

    7000

    Frequently Asked Questions
    Q
    What production standards do your flat wires follow?
    Our flat wires are manufactured in strict accordance with GB/T 7673-2008 and corresponding Enterprise Standards. This ensures high precision, consistency, and reliability for all product lines in the electrical and electronic industries.
    Q
    What size range is available for aluminum flat wire?
    Aluminum flat wires are available with a narrow side from 1.00 mm to 8.00 mm and a wide side from 3.00 mm to 25.00 mm. If you need sizes outside this range, customized production is available upon request.
    Q
    What are the available dimensions for copper flat wire?
    Copper flat wires are available with a narrow side from 0.90 mm to 6.00 mm and a wide side from 2.00 mm to 16.00 mm. Customized sizes beyond this range can also be arranged to meet specific technical requirements.
    Q
    What is the breakdown voltage of your polyimide film wrapped wire?
    Our polyimide film wrapped wire meets strict industry standards for dielectric strength. For 2-layer wrapping, the minimum breakdown voltage is 6,000 V, while 3-layer wrapping achieves a minimum of 7,000 V, with an insulation thickness tolerance of ±0.03 mm.
    Q
    Can you produce flat wires with custom dimensions or specifications?
    Yes. If your required size or specification falls outside our standard ranges for either aluminum or copper flat wire, we can arrange customized production to meet your specific design and technical needs. Please contact us with your requirements.
    Q
    What applications are aluminum and copper flat wires suitable for?
    Aluminum flat wires are widely used in transformers, reactors, and electric motor windings due to their lightweight, cost-effectiveness, and corrosion resistance. Copper flat wires are ideal for high-power applications, transformers, and precision electronic devices, offering outstanding electrical conductivity, heat resistance, and mechanical strength.

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