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China Suppliers Factory for Large Oil Immersed Power Transformer Continuously Transposed Conductor (CTC)

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Introducing our premium Polyvinyl Acetal Enameled with Paper Insulation Continuously Transposed Cable (CTC), manufactured in China. This advanced type of winding wire is crafted from multiple strips of enameled rectangular wires, arranged in double ranks and insulated with specialized materials to enhance performance.

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As a leading supplier in the industry, we offer CTC conductors that are extensively utilized in large oil-immersed power transformers, reactors, and high-capacity dry-type transformers. Our products are designed to optimize winding space, minimize volume, and reduce costs while addressing critical issues such as circumference losses and eddy currents due to magnetic field leakage.

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The benefits of our Continuously Transposed Conductors (CTC) are significant: they enhance the mechanical strength of windings, streamline the winding process, and ensure efficient space utilization. If you're looking for high-quality transformer winding materials from a reliable factory in China, our CTC is the ideal solution.

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    Production Scope
    • CTC strips: 5–80 (odd or even)
    • Max overall dimension: Height 120 mm  |  Width 26 mm   (tolerance ± 0.05 mm)
    • Single conductor thickness a: 0.90–3.15 mm  (tolerance ± 0.01 mm)
    • Single conductor width b: 2.50–13.00 mm  (tolerance ± 0.01 mm)
    • Suggested width/thickness ratio of single conductor: 2.0 < b/a < 9.0
    • Suggested enamel insulation thickness: 0.08–0.12 mm  |  Bondable epoxy resin thickness: 0.03–0.05 mm
    Product Scope
    • Polyvinyl acetal enameled CTC with paper insulation
    • Polyvinyl-adhesive acetal enameled CTC with paper insulation
    • Polyvinyl-adhesive acetal semi-hard acetal enameled CTC with paper insulation
    • Polyvinyl acetal enameled CTC with special binded
    • Composite CTC with step
    • Composite CTC with screen wire inside
    • Polyesterimide enameled CTC
    • Polyvinyl alcohol enameled CTC with PET film insulation
    Product Description
    Number of strips 7–49
    Single dimension Thickness of conductor a: 1.00–3.15 mm  |  Width of conductor b: 3.00–12.50 mm
    Suggested ratio of width and thickness 2.5 < b/a < 7.5
    Please contact us if your dimension is out of above range — Insulation layers 24 layers at one time
    Max thickness of CTC 80 mm (excluding insulation)
    Max width 26 mm (excluding insulation)
    Max height of CTC bundles 80 mm (excluding paper insulation)
    Max width of CTC bundles 26 mm (excluding paper insulation)
    CTC Wire Product
    Frequently Asked Questions
    What is the maximum number of CTC strips available in your production scope?
    Our production scope supports CTC strips ranging from 5 to 80 strips, available in both odd and even configurations, making it suitable for a wide variety of transformer applications.
    What are the dimensional tolerances for the CTC overall size?
    The maximum overall CTC dimension is 120 mm in height and 26 mm in width, with a dimensional tolerance of ± 0.05 mm. Individual conductor tolerances for both thickness and width are maintained at ± 0.01 mm.
    What is the recommended width-to-thickness ratio for a single conductor?
    For optimal performance, the suggested width-to-thickness ratio (b/a) for a single conductor in the production scope is between 2.0 and 9.0. For the standard product description range, the recommended ratio is between 2.5 and 7.5. Please contact us if your requirements fall outside these ranges.
    What types of insulation are available for CTC products?
    We offer a comprehensive range of insulation options, including paper insulation, bondable epoxy resin, PET film insulation, and enamel insulation. The suggested enamel insulation thickness is 0.08–0.12 mm, and the bondable epoxy resin layer is 0.03–0.05 mm thick.
    How many insulation layers can be applied at one time during production?
    Our production equipment is capable of applying up to 24 insulation layers in a single pass, ensuring efficient processing and consistent insulation quality across all CTC bundles.
    Do you offer customized CTC products for special applications?
    Yes. In addition to our standard product range, we offer specialized options such as Composite CTC with step, Composite CTC with screen wire inside, and Polyvinyl acetal enameled CTC with special binded configurations. Please reach out to our team if your application requires dimensions or specifications beyond our standard range.

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