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High-Temperature Resistant Nomex Paper Insulated Wire - Top China Suppliers & Factory for Transformer Applications

Paper covered copper (aluminum) flat wire is manufactured from high-quality oxygen-free copper rods or extruded circular aluminum rods. This product is expertly insulated with paper through precision molding processes. Primarily utilized for winding in oil-immersed distribution transformers and power transformers, our paper covered wire meets the highest industry standards. As a leading factory in China, we work closely with our customers to customize insulation paper according to their specific requirements. Trust in our expertise as one of the top suppliers in the industry to deliver reliable and durable winding solutions

    Technical Parameter

    NOMEX covered wire technical standards — NOMEX which our company uses is made by DuPont USA T410 NOMEX. The thickness is 2 mils.

    Product Wrapping Process The Number of Wraps Insulation Thickness / mm Breakdown Voltage ≥
    Nomex 1.5–2mm self locking Lapping 1 0.12 ± 0.05 600V
    1.5–2mm self locking Lapping 2 0.24 ± 0.05 1500V
    50% lapping 1 0.22 ± 0.05 1200V
    50% lapping 2 0.4 ± 0.05 1300V
    1.5mm Reverse lapping 3 0.33 ± 0.05 2500V
    Product Information
    Advantages of NOMEX Wrapped Wire

    NOMEX's electrical, chemical and mechanical properties are extremely high, and its elasticity, flexibility, anti-tearing, moisture resistance and wear resistance are very good. Moreover, it has acid and alkali corrosion resistance. It is not easily destroyed by insects, molds and fungi. It has compatibility with all kinds of varnish, adhesive, transformer liquid, lubricant and coolant. Meanwhile, Nomex has strong thermal resistance — even if the temperature reaches 220℃, the insulation property remains the same. Transformers with Nomex wrapped wire bring clients significant economic, environmental and security benefits.

    Lower Cost, Smaller Size, Lighter Weight

    The temperature of a transformer with Nomex insulation can rise up to 180℃ because the transformer needs fewer wires and ferrite cores, resulting in smaller size and lighter weight — thus capital construction expense can be reduced. It is easy to install the transformer. A smaller ferrite core also means smaller no-load loss.

    Product Description
    Reliability Improvement

    With Nomex wrapped wire, the electrical specification and mechanical properties are outstanding throughout the transformer's entire service life. Nomex wrapping magnet wire is not easy to age and has strong contraction and elasticity; therefore, it ensures that the transformer winding maintains close contact with no cracking. Nomex insulation paper is not sensitive to temperature or dust, thus improving the reliability of transformers.

    Increase of Reserve Capacity

    Nomex's thermal resistance is high, so even when the temperature reaches 220℃, the insulation property remains the same. Rank C of 220℃ replaces Rank H of 180℃ during transformer design, allowing it to handle urgent load situations and unexpected expansion, greatly reducing the need for backup plans.

    Good Environmental Performance

    NOMEX is chemically stable, safely flame retardant, and anti-radiation. Even in the event of a fire, it will not release toxic gases. It does not react with solvents and is resistant to acid and alkali corrosion. After the end of its service life, it is convenient to recycle — the waste can be degraded and will not cause environmental pollution. Nomex is an environmentally friendly high-tech product.

    Frequently Asked Questions
    Q What material is the NOMEX used in your covered wire made from?
    The NOMEX used in our covered wire is made from DuPont USA T410 NOMEX with a thickness of 2 mils, ensuring consistent quality and high-performance insulation.
    Q What is the maximum breakdown voltage achievable with NOMEX wrapped wire?
    With a 3-layer 1.5mm reverse lapping process, the breakdown voltage can reach up to 2500V, providing excellent electrical insulation for demanding applications.
    Q What temperature can NOMEX wrapped transformers withstand?
    NOMEX wrapped wire maintains its insulation properties even at temperatures up to 220℃ (Rank C), making it suitable for high-temperature transformer applications and replacing traditional Rank H (180℃) designs.
    Q How does NOMEX wrapping improve transformer reliability?
    NOMEX wrapping magnet wire resists aging and maintains strong contraction and elasticity throughout the transformer's service life. It keeps winding tight with no cracking and is insensitive to temperature changes and dust, significantly improving overall transformer reliability.
    Q Is NOMEX wrapped wire environmentally friendly?
    Yes. NOMEX is chemically stable, flame retardant, and anti-radiation. It does not release toxic gases during fires, is resistant to acid and alkali, and can be conveniently recycled at end-of-life without causing environmental pollution.
    Q What are the cost and size benefits of using NOMEX insulated transformers?
    Transformers using NOMEX insulation require fewer wires and smaller ferrite cores, resulting in a more compact size and lighter weight. This reduces capital construction costs, simplifies installation, and lowers no-load loss — delivering long-term economic benefits.

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