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China CTC Suppliers - High-Quality Continuously Transposed Conductors for Power Transformer Factory

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High-Quality Polyvinyl Acetal Enameled CTC for Transformers

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Our continuously transposed cable (CTC) is expertly crafted from multiple enameled rectangular wires, woven in two ranks and wrapped with specialized paper insulation. This innovative design maximizes winding space, making it an ideal choice for large-scale oil-immersed power transformers, reactors, and dry-type transformers. As a leading supplier in China, our factory prioritizes quality and efficiency.

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The CTC conductor enhances space utilization, minimizes volume, and significantly reduces costs. Most importantly, it lowers circumferential and eddy losses caused by magnetic field leakage, while improving the mechanical strength of windings and expediting coil winding times.

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Our continuously transposed conductors are vital for the efficient functioning of large oil-immersed power transformers, reactors, and high-capacity dry-type transformers. With low eddy current loss and high mechanical strength, our CTC solutions are preferred by customers seeking reliable and cost-effective options from top suppliers in China.

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    Production Scope
    • CTC strips: 5–80 (odd or even)
    • Max overall dimension: Height: 120mm  |  Width: 26mm  (tolerance ±0.05mm)
    • Dimension of enameled wire — Single conductor:
      Thickness a: 0.90–3.15mm (tolerance ±0.01mm)
      Width b: 2.50–13.00mm (tolerance ±0.01mm)
    • Suggested width/thickness ratio of single conductor: 2.0 < b/a < 9.0
    • Suggested thickness of enamel insulation: 0.08–0.12mm  |  Thickness of bondable epoxy resin: 0.03–0.05mm
    Product Scope
    • Polyvinyl acetal enameled CTC with paper insulation
    • Polyvinyl-adhesive acetal enameled CTC with paper insulation
    • Polyvinyl-adhesive acetal semi-hard acetal enameled CTC with paper insulation
    • Polyvinyl acetal enameled CTC with special binded
    • Composite CTC with step
    • Composite CTC with screen wire inside
    • Polyesterimide enameled CTC
    • Polyvinyl alcohol enameled CTC with PET film insulation
    Product Description
    Number of Strips 7–49
    Single Dimension Thickness of conductor a: 1.00–3.15mm  |  Width of conductor b: 3.00–12.50mm
    Suggested Ratio of Width and Thickness 2.5 < b/a < 7.5
    Note Please contact us if your dimension is out of the above range
    Insulation Layers 24 layers at one time
    Max Thickness of CTC 80mm (excluding insulation)
    Max Width 26mm (excluding insulation)
    Max Height of CTC Bundles 80mm (excluding paper insulation)
    Max Width of CTC Bundles 26mm (excluding paper insulation)
    CTC Product Description
    💬 Frequently Asked Questions
    Q What is the maximum number of CTC strips that can be produced?
    The production scope supports CTC strips ranging from 5 to 80 (odd or even), providing flexible options for various transformer winding requirements.
    Q What are the dimensional tolerances for CTC conductor wires?
    The single conductor thickness (a) ranges from 0.90–3.15mm with a tolerance of ±0.01mm, and the width (b) ranges from 2.50–13.00mm with the same tolerance of ±0.01mm. Overall CTC dimensions have a tolerance of ±0.05mm.
    Q What insulation types are available for CTC products?
    Multiple insulation options are available, including paper insulation, PET film insulation, bondable epoxy resin, and special binded types. Enamel insulation thickness is typically 0.08–0.12mm, while bondable epoxy resin thickness is 0.03–0.05mm.
    Q What is the suggested width-to-thickness ratio for CTC conductors?
    For the production scope, the suggested ratio is 2.0 < b/a < 9.0. For the product description specifications, the suggested ratio is 2.5 < b/a < 7.5. If your dimensions fall outside these ranges, please contact us directly.
    Q What CTC product types do you offer?
    We offer a comprehensive range including Polyvinyl acetal enameled CTC with paper insulation, Polyesterimide enameled CTC, Composite CTC with step or screen wire inside, and Polyvinyl alcohol enameled CTC with PET film insulation, among others.
    Q What are the maximum bundle dimensions for CTC products?
    The maximum height of CTC bundles is 80mm and the maximum width is 26mm, both measurements excluding paper insulation. Up to 24 insulation layers can be applied at one time.

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