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China CTC Suppliers - High-Quality Continuously Transposed Conductors for Oil Immersed Transformer Factory

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Polyvinyl acetal enameled with paper insulation Continuously Transposed Cable (CTC)

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Our China-based factory specializes in the production of Continuously Transposed Cable (CTC), a high-quality winding wire designed for large-scale applications such as oil-immersed power transformers, reactors, and high-capacity dry-type transformers. Made from a specific number of enameled rectangular wire strips woven in two ranks, CTC is wrapped in specialized insulation material to enhance performance.

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As a leading supplier in the industry, we understand the importance of optimizing winding space. CTC conductors not only minimize volume and reduce costs but also significantly decrease circumferential and eddy losses associated with magnetic field leakage. Additionally, they enhance the mechanical strength of windings and shorten winding time, making them ideal for efficient transformer manufacturing.

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Designed primarily for large oil-immersed power transformers and reactors, our Continuously Transposed conductors (CTC) are crucial for achieving better space utilization, lower eddy current losses, and improved mechanical strength. Trust our factory in China for your CTC needs and experience the benefits of advanced winding technology.

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    Production Scope
    ⚙ CTC Strips: 5–80 (odd or even)
    • Max Overall Dimension: Height: 120mm  |  Width: 26mm  (tolerance ±0.05mm)
    • Conductor Thickness (a): 0.90–3.15mm  (tolerance ±0.01mm)
    • Conductor Width (b): 2.50–13.00mm  (tolerance ±0.01mm)
    • Width/Thickness Ratio: Suggested: 2.0 < b/a < 9.0
    • Enamel Insulation Thickness: 0.08–0.12mm
    • Bondable Epoxy Resin Thickness: 0.03–0.05mm
    Product Scope
    • Polyvinyl acetal enameled CTC with paper insulation
    • Polyvinyl-adhesive acetal enameled CTC with paper insulation
    • Polyvinyl-adhesive acetal semi-hard acetal enameled CTC with paper insulation
    • Polyvinyl acetal enameled CTC with special binded
    • Composite CTC with step
    • Composite CTC with screen wire inside
    • Polyesterimide enameled CTC
    • Polyvinyl alcohol enameled CTC with PET film insulation
    Product Description
    Number of Strips 7–49
    Single Dimension Thickness of conductor a: 1.00–3.15mm  |  Width of conductor b: 3.00–12.50mm
    Suggested Ratio of Width and Thickness 2.5 < b/a < 7.5
    Insulation Layers 24 layers at one time
    Please contact us if your dimension is out of the above range.
    Max Thickness of CTC 80mm (excluding insulation)
    Max Width 26mm (excluding insulation)
    Max Height of CTC Bundles 80mm (excluding paper insulation)
    Max Width of CTC Bundles 26mm (excluding paper insulation)
    CTC Product Description
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    Frequently Asked Questions (FAQ)
    Q What is the maximum number of strips available for CTC cables?
    CTC cables are available with 5 to 80 strips, supporting both odd and even strip counts to accommodate a wide range of transformer winding requirements.
    Q What conductor dimensions are supported for single conductors?
    Single conductor thickness (a) ranges from 0.90mm to 3.15mm (tolerance ±0.01mm), and width (b) ranges from 2.50mm to 13.00mm (tolerance ±0.01mm). The suggested width-to-thickness ratio is 2.0 < b/a < 9.0.
    Q What types of insulation are available for CTC products?
    Various insulation types are available, including paper insulation, PET film insulation, polyvinyl acetal enamel, polyesterimide enamel, and bondable epoxy resin. Different product variants combine these insulation systems to meet specific application needs.
    Q What is the maximum overall dimension of the CTC bundle?
    The maximum height of CTC bundles is 80mm (excluding paper insulation) and the maximum width is 26mm (excluding paper insulation). The overall max height including manufacturing tolerances is 120mm.
    Q Can custom dimensions outside the standard range be produced?
    Yes. If your required dimensions fall outside the standard production range, please contact us directly. Our engineering team can evaluate custom specifications and provide tailored solutions for special project requirements.
    Q What applications are CTC (Continuously Transposed Conductor) cables suitable for?
    CTC cables are primarily used in high-performance power transformers, including large power transformers and special industrial transformers. The transposed structure significantly reduces eddy current losses and enhances overall electrical efficiency and thermal performance.

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