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High-Temperature Enameled Flat Copper/Aluminum Wire | China Suppliers & Factory for Industrial Applications

Introducing our high-performance enameled flat wire, meticulously manufactured from high-purity oxygen-free copper or premium electrical aluminum rod. This product is expertly processed using precision drawing and extrusion techniques with customized molds to ensure optimal quality. Designed specifically for windings in high-temperature operation electrical devices, it is ideal for applications such as industrial transformers, high-voltage reactors, and power converters, Our enameled flat wire is classified by various insulating paint types, covering six thermal grades from 120℃ to 220℃. This ensures reliable performance even in extreme heat conditions. As a leading supplier in China, our factory is committed to delivering superior products that meet the demanding needs of the electrical industry. Choose our enameled flat wire for exceptional reliability and efficiency in your high-temperature electrical applications

    Product Information

    This enameled flat wire takes high-quality oxygen-free copper or electrical aluminum rod as raw materials, which are strictly processed through drawing and extrusion by specification-specific molds to ensure uniform conductor structure. Its primary application lies in the windings of electrical equipment that demand stable operation at elevated temperatures, including heavy-duty transformers, high-frequency reactors, and industrial inverters. Based on the insulation paint formulation, it is categorized into six core types to match different thermal requirements:

    • 120℃ Polyvinyl Acetal / Self-adhesive Polyvinyl Acetal Enameled Flat Wire (QQ/QQN)
    • 130℃ Polyester Enameled Flat Wire (QZ)
    • 155℃ Modified Polyester Enameled Flat Wire (QZG)
    • 180℃ Polyester Imide Enameled Flat Wire (QZY)
    • 200℃ Polyester Imide / Polyamide-Imide Composite Enameled Flat Wire (Q(ZY/XY))
    • 220℃ Polyamide Imide Enameled Flat Wire (QXY)
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    Production Scope
    Conductor Thickness (a) 0.80 – 5.60 mm
    Conductor Width (b) 2.00 – 16.00 mm
    Maximum Conductor Width Ratio 20 : 1
    Conductor Material Performance
    Soft Copper Flat Wire

    Adheres to GB5584.2-2009, with resistivity ≤ 0.017241 Ω·mm²/m at 20℃, available in three mechanical strength grades (C1 / C2 / C3).

    Soft Aluminum Flat Wire

    Complies with GB5584.3-2009, with resistivity ≤ 0.02801 Ω·mm²/m at 20℃, ensuring efficient electrical conductivity.

    Detail Shot
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    Insulation & Thermal Performance

    Insulation thickness options include thin film (0.06–0.11 mm) and thick film (0.12–0.17 mm), while self-adhesive layers range from 0.03–0.06 mm, all monitored by professional dielectric loss meters. Key thermal performance highlights:

    180℃
    QZY
    Exceptional heat resistance and heat shock resistance, suitable for high-temperature industrial equipment.
    200℃
    Q(ZY/XY)
    Combines refrigerant and radiation resistance, ideal for harsh operating environments.
    220℃
    QXY
    Superior chemical solvent resistance, maintaining stability in extreme conditions.

    All products meet GB/T 7095 series and IEC 60317 standards, with breakdown voltage values reaching 1000 V (Grade 1) and 2000 V (Grade 2) at room temperature.

    ISO 9001:2015 SGS UL CE GB/T 7095 IEC 60317
    ⚡ As an ISO 9001:2015 certified supplier, Hengte Electric's products have passed SGS, UL, and CE tests, ensuring quality compliance. Customization is available based on customer-provided technical specifications.
    Frequently Asked Questions
    What conductor materials are available for the enameled flat wire?
    The enameled flat wire is available in two conductor materials: high-quality oxygen-free copper (soft copper flat wire, GB5584.2-2009) and electrical-grade aluminum (soft aluminum flat wire, GB5584.3-2009). Copper grades include C1, C2, and C3 to suit different mechanical strength requirements.
    What are the available temperature ratings for the insulation types?
    Six thermal classes are offered: 120℃ (QQ/QQN), 130℃ (QZ), 155℃ (QZG), 180℃ (QZY), 200℃ (Q(ZY/XY)), and 220℃ (QXY). Each is formulated with a specific insulation paint to match the thermal demands of the target application.
    What are the dimensional limits for conductor thickness and width?
    The conductor thickness (a) ranges from 0.80 mm to 5.60 mm, and the conductor width (b) ranges from 2.00 mm to 16.00 mm. The maximum allowable width-to-thickness ratio is 20:1.
    What international standards and certifications does the product comply with?
    All enameled flat wire products meet the GB/T 7095 series and IEC 60317 international standards. The manufacturing facility is ISO 9001:2015 certified, and products have passed SGS, UL, and CE testing, confirming compliance with global quality and safety requirements.
    What insulation thickness options are available, and how is quality controlled?
    Two film thickness categories are available: thin film (0.06–0.11 mm) and thick film (0.12–0.17 mm). Self-adhesive layer thickness ranges from 0.03–0.06 mm. All insulation layers are monitored using professional dielectric loss meters to ensure consistent quality. Breakdown voltage reaches 1000 V (Grade 1) and 2000 V (Grade 2) at room temperature.
    Can the enameled flat wire be customized to specific technical requirements?
    Yes, customization is fully supported. Customers can provide their own technical specifications — including conductor dimensions, insulation type, temperature class, and film thickness — and Hengte Electric will manufacture products accordingly to meet specific application demands.

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