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Enameled Copper and Aluminum Flat Wire - Quality China Suppliers and Factory for Electrical Equipment

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Our Enameled Flat Wire, produced from high-quality oxygen-free copper or electrical aluminum rods, is expertly drawn or extruded to meet precise specifications. This versatile wire is primarily utilized in the windings of electrical equipment such as transformers and reactors. Based in China, we are one of the leading suppliers and factories of enameled flat wire, offering a diverse range of products categorized according to different insulating paints:

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120 polyvinyl acetal / self-adhesive polyvinyl acetal enameled copper (aluminum) flat wires--QQ/QQN

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130 polyester enameled flat wires--QZ

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155 modified polyester enameled flat wires--QZG

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180 polyester imide enameled copper (aluminum) flat wires--QZY

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200 polyester imide / polyamide-imide composite enameled copper (aluminum) flat wires--Q(ZY/XY)

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220 polyamide imide enameled copper (aluminum) wires--QXY

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As a certified professional supplier, Hengte Electric is ISO9001:2015 certified, and our products pass rigorous SGS and UL testing, awarded with CE certification. Reach out to us here to receive your free quote and experience our top-tier products from one of China’s trusted manufacturers.

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    Product Information

    Enameled Flat wire is made of oxygen free copper or electrical aluminum rod, which are drawn or extruded by the specification mould. They are mainly used in the windings of electrical equipment such as transformer, reactor and etc. According to the different insulating paint, it can be divided into 6 categories:

    • 120 Polyvinyl acetal / Self adhesive polyvinyl acetal enameled copper (aluminum) flat wires — QQ/QQN
    • 130 Polyester enameled flat wires — QZ
    • 155 Modified polyester enameled flat wires — QZG
    • 180 Polyester imide enameled copper (aluminum) flat wires — QZY
    • 200 Polyester imide / Polyamide-imide composite enameled copper (aluminum) flat wires — Q(ZY/XY)
    • 220 Polyamide imide enameled copper (aluminum) wires — QXY
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    Production Scope
    📏
    Conductor Thickness (a)
    0.80 – 5.60 mm
    📐
    Conductor Width (b)
    2.00 – 16.00 mm
    ⚖️
    Conductor Width Ratio
    20 : 1
    Conductor Material

    🔶 Soft Copper Flat Wire

    Complies with the provisions of GB5584.2-2009. At 20℃, resistivity ≤ 0.017241 Ω·mm²/m. Suitable for different mechanical strength requirements.

    🔷 Soft Aluminum Flat Wire

    Complies with the provisions of GB5584.3-2009. At 20℃, resistivity ≤ 0.02801 Ω·mm²/m. According to different insulation requirements, thin film from 0.06 to 0.11 mm or thick film from 0.12 to 0.17 mm can be selected.

    The thickness of hot adhesive enameled flat wire self-adhesive layer is generally from 0.03 to 0.06 mm. Our company monitors the thickness with a dielectric loss meter.

    Detail Shot
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    Product Description
    Enameled Wire Category Thermal Level Performance Standard Experimental Basis

    Polyvinyl acetal / Self adhesive acetal

    QQ/QQN

    120

    Good performance of resistance to transformer oil and scratch. Excellent flexibility & adhesion, and good hydrolysis resistance.

    In addition to the properties of acetal wire, the product adhesive strength can be reinforced by heating.

    GB/T 7095.2-2008

    IEC60317-18:2004

    GB/T 6758.1-2007

    IEC 60851-5

    GB/T 4074

    IEC 60851

    GB/T 4074

    IEC 60851

    Polyester

    QZ

    130 High mechanical strength, good scratch resistance. Good electrical performance.

    GB/T 7095.2-2008

    IEC 60317-11:2005

    GB/T 4074

    IEC 60851

    Modified polyester

    QZ(G)

    155 Good shock resistance. High mechanical strength, good electrical & solvent resistance.

    GB/T 7095.3-2008

    IEC60317-16:1990

    GB/T 4074

    IEC 60851

    Polyester imide

    QZY

    180 High heat resistance, good chemical solvent resistance, and heat shock resistance.

    GB/T 7095.4-2008

    IEC60317-28:1990

    GB/T 4074

    IEC 60851

    Polyester imide / Polyamide-imide composite layer

    Q(ZY/XY)

    200 Good comprehensive properties, such as refrigerant resistance, solvent resistance and radiation resistance.

    GB/T 7095.6-2008

    IEC60317-29:1990

    GB/T 4074

    IEC 60851

    Polyamide imide

    QXY

    220 Good chemical solvent resistance. GB/T 7095.1

    GB/T 4074

    IEC 60851

    Technical Parameter
    C1 Rp0.2 (>100~180) N/mm²,C2 Rp0.2 (>180~220) N/mm²,C3 Rp0.2 (>220~260) N/mm².
    We can manufacture according to technical specifications provided by customers.
    Model Name Production Specification Scope
    QQB 120 acetal / self adhesive acetal enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    QZB 130 polyester enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    QZ(G)B 155 modified polyester enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    QZYB 180 polyester imide enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    QYB 220 polyamide imide enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    Q(ZY/XY)B 200 polyester imide / polyamide-imide enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    QQBN 120 self adhesive polyvinyl acetal enameled flat wire a: 0.80–5.60 mm   b: 2.00–16.00 mm
    Paint Film Paint Film Insulation Thickness: δ mm
    Grade 1 0.06 ≤ δ ≤ 0.11
    Grade 2 0.12 ≤ δ ≤ 0.17
    Paint Film Min. Breakdown Voltage Value (Effective Value): V
    Room Temperature High Temperature
    Grade 1 1000 750
    Grade 2 2000 1500
    Frequently Asked Questions
    What materials are used to manufacture enameled flat wire?
    Enameled flat wire is manufactured using oxygen-free copper or electrical-grade aluminum rod. These are drawn or extruded through specification moulds to achieve precise flat conductor dimensions.
    What are the main applications of enameled flat wire?
    Enameled flat wire is primarily used in the windings of electrical equipment such as transformers, reactors, and other high-voltage or high-frequency devices that require reliable insulation and efficient heat dissipation.
    What conductor sizes are available for enameled flat wire?
    The conductor thickness (a) ranges from 0.80 mm to 5.60 mm, and the conductor width (b) ranges from 2.00 mm to 16.00 mm, with a maximum width-to-thickness ratio of 20:1. Custom specifications can also be manufactured according to customer requirements.
    What are the differences between the 6 categories of enameled flat wire?
    The 6 categories are distinguished by their insulating paint type and thermal class: QQ/QQN (120°C, polyvinyl acetal), QZ (130°C, polyester), QZG (155°C, modified polyester), QZY (180°C, polyester imide), Q(ZY/XY) (200°C, composite layer), and QXY (220°C, polyamide imide). Higher thermal class products offer better heat and chemical resistance.
    What paint film thickness grades are available and what are their breakdown voltage values?
    Two grades are available: Grade 1 (thin film, 0.06–0.11 mm) with a minimum breakdown voltage of 1000 V at room temperature and 750 V at high temperature; and Grade 2 (thick film, 0.12–0.17 mm) with a minimum breakdown voltage of 2000 V at room temperature and 1500 V at high temperature.
    What international standards do your enameled flat wires comply with?
    Our enameled flat wires comply with both Chinese national standards (GB/T series, including GB/T 7095, GB/T 4074, GB5584) and international IEC standards (IEC 60317, IEC 60851), ensuring consistent quality and global compatibility.

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