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Customizable Enameled Flat Wire for Electrical Equipment Windings | China Suppliers & Factory

This customizable enameled flat wire, crafted from premium oxygen-free copper or electrical aluminum rod, is precision-drawn and extruded to ensure high quality. As a vital component for windings in transformers, reactors, and various electrical devices, it is available in six insulation categories and flexible specifications to cater to diverse customer needs. As a leading factory in China, we take pride in being one of the top suppliers for this essential electrical material, ensuring reliability and performance for all applications

    Product Information

    Designed for versatility, this enameled flat wire is fabricated from high-purity oxygen-free copper or electrical aluminum rod, processed by drawing and extrusion with molds tailored to specific dimensions. It is widely used in the windings of various electrical equipment, including power transformers, distribution reactors, and electronic inverters, providing reliable insulation and conductive performance.

    Based on the type of insulating paint, it is divided into six categories to cover different application scenarios:

    • QQ / QQN120℃ Polyvinyl Acetal / Self-adhesive Polyvinyl Acetal Enameled Flat Wire
    • QZ130℃ Polyester Enameled Flat Wire
    • QZG155℃ Modified Polyester Enameled Flat Wire
    • QZY180℃ Polyester Imide Enameled Flat Wire
    • Q(ZY/XY)200℃ Polyester Imide / Polyamide-Imide Composite Enameled Flat Wire
    • QXY220℃ Polyamide Imide Enameled Flat Wire
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    Flexible Production Specifications
    Parameter Specification
    Conductor Thickness (a) 0.80 – 5.60 mm  (adjustable to customer needs)
    Conductor Width (b) 2.00 – 16.00 mm  (supports custom width ratios)
    Insulation Thickness Thin film: 0.06 – 0.11 mm  /  Thick film: 0.12 – 0.17 mm
    Self-adhesive Layer Thickness (QQ/QQN only) 0.03 – 0.06 mm
    Detail Shot
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    Material & Performance Assurance
    🔶

    Copper Conductors meet GB5584.2-2009 standards, ensuring low resistivity (≤ 0.017241 Ω·mm²/m at 20℃) and excellent conductivity.

    🔷

    Aluminum Conductors comply with GB5584.3-2009, with resistivity ≤ 0.02801 Ω·mm²/m at 20℃, balancing cost and performance.

    Each insulation category adheres to international standards (GB/T 7095 series, IEC 60317) and passes strict tests (GB/T 4074, IEC 60851) for breakdown voltage, scratch resistance, and solvent resistance.

    🏭

    Hengte Electric, an ISO 9001:2015 certified manufacturer, offers full customization based on customer technical drawings or specifications. Whether you need specific thermal grades, conductor dimensions, or insulation properties, we can tailor the product to your exact requirements.

    ISO 9001:2015
    SGS Certified
    UL Listed
    CE Certified
    Frequently Asked Questions
    Q
    What conductor materials are available for the enameled flat wire?
    The enameled flat wire is available in two conductor materials: high-purity oxygen-free copper and electrical-grade aluminum. Copper offers lower resistivity (≤ 0.017241 Ω·mm²/m at 20℃), while aluminum provides a more cost-effective alternative with resistivity ≤ 0.02801 Ω·mm²/m at 20℃.
    Q
    What thermal classes are offered, and which insulation type should I choose?
    Six thermal classes are available: 120℃ (QQ/QQN), 130℃ (QZ), 155℃ (QZG), 180℃ (QZY), 200℃ (Q(ZY/XY)), and 220℃ (QXY). Selection depends on your application's operating temperature. For high-demand environments such as high-frequency inverters or traction transformers, the 200℃ or 220℃ grades are recommended.
    Q
    Can the conductor dimensions be customized to my design requirements?
    Yes. Conductor thickness (a) ranges from 0.80 mm to 5.60 mm and conductor width (b) from 2.00 mm to 16.00 mm. Custom width ratios are supported. Customers are welcome to submit technical drawings or specifications, and Hengte Electric will produce to exact dimensions.
    Q
    What international certifications and quality standards does this product comply with?
    The product complies with GB/T 7095 series and IEC 60317 insulation standards, and undergoes testing per GB/T 4074 and IEC 60851, covering breakdown voltage, scratch resistance, and solvent resistance. The manufacturer holds ISO 9001:2015 certification, and all products have obtained SGS, UL, and CE certifications.
    Q
    What applications is this enameled flat wire suitable for?
    This wire is widely used in the windings of power transformers, distribution reactors, electronic inverters, and other electrical equipment. Its high-purity conductor and multi-grade insulation options make it suitable for both industrial and commercial applications requiring reliable insulation and efficient energy transmission.
    Q
    What is the insulation thickness range, and is there a self-adhesive option?
    Insulation thickness is available in thin film (0.06 – 0.11 mm) and thick film (0.12 – 0.17 mm). For the QQ/QQN self-adhesive series, an additional self-adhesive layer of 0.03 – 0.06 mm is applied, enabling coil bonding without the need for external adhesives, which simplifies winding assembly.

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