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High-Temperature Resistant Nomex Paper Insulated Wire from China Suppliers – Quality Factory Winding Solutions

Introducing our premium paper covered copper (aluminum) flat wire, expertly crafted from high-quality oxygen-free copper rods or electrician circular aluminum rods. Our factory utilizes advanced extrusion and wire drawing techniques, ensuring that each wire is precision-made to meet specific industry standards. This insulation paper-covered wire is primarily designed for the winding of oil-immersed distribution transformers and power transformers, making it an essential component for electrical applications. As one of the leading suppliers in China, we offer customization options for insulation paper based on customer requirements, ensuring our products meet your unique needs. Choose our reliable paper covered wire for superior performance in your electrical projects

    Technical Parameter
    ⚙️ NOMEX Covered Wire Technical Standards: The NOMEX used by our company is made by DuPont USA T410 NOMEX. The thickness is 2 mils.

    Product

    Wrapping Process

    Number of Wraps

    Insulation Thickness / mm

    Breakdown Voltage ≥

    Nomex

    1.5–2mm Self Locking Lapping

    1

    0.12 ± 0.05

    600V

     

    1.5–2mm Self Locking Lapping

    2

    0.24 ± 0.05

    1500V

     

    50% Lapping

    1

    0.22 ± 0.05

    1200V

     

    50% Lapping

    2

    0.4 ± 0.05

    1300V

     

    1.5mm Reverse Lapping

    3

    0.33 ± 0.05

    2500V

    Product Information
    Outstanding Material Properties

    NOMEX's electrical, chemical and mechanical properties are extremely high, with excellent elasticity, flexibility, anti-tearing, moisture resistance and wear resistance. It also resists acid and alkali corrosion and is not easily destroyed by insects, molds and fungi.

    🌡️
    Strong Thermal Resistance

    Nomex maintains its insulation property even at temperatures reaching 220℃. Transformers with Nomex wrapped wire deliver economic, environmental and security benefits to clients.

    🔧
    Lower Cost, Smaller Size, Lighter Weight

    Temperature can rise up to 180℃, requiring fewer wires and ferrite cores — resulting in smaller size and lighter weight. Capital construction expense is reduced, installation is easier, and smaller ferrite cores mean smaller no-load loss.

    Product Description
    🛡️
    Reliability Improvement

    Nomex wrapped wire delivers outstanding electrical and mechanical performance throughout the transformer's entire service life. It resists aging and maintains strong contraction and elasticity — ensuring transformer windings stay close with no cracking. Nomex insulation is not sensitive to temperature or dust, improving overall transformer reliability.

    📈
    Increased Reserve Capacity

    Nomex's high thermal resistance means insulation properties remain stable at 220℃. Rank C (220℃) replaces Rank H (180℃) in transformer design, allowing it to handle urgent load situations and unexpected capacity expansion — greatly reducing the need for backup planning.

    🌿
    Good Environmental Performance

    NOMEX is chemically stable, safely flame retardant, and anti-radiation. Even in a fire, it will not release toxic gases. It does not react with solvents and resists acid and alkali corrosion. At end-of-life, it is conveniently recyclable — waste can be degraded without causing environmental pollution. Nomex is a truly environmentally friendly high-tech product.

    Frequently Asked Questions
    Q What material is used for NOMEX covered wire and what is the standard thickness?
    The NOMEX covered wire uses DuPont USA T410 NOMEX material. The standard thickness is 2 mils, ensuring consistent insulation quality and high dielectric performance across all wrapping configurations.
    Q What is the maximum breakdown voltage achievable with NOMEX wrapped wire?
    The highest breakdown voltage is 2500V, achieved with 3 layers using the 1.5mm Reverse Lapping process, which results in an insulation thickness of 0.33 ± 0.05mm. This configuration is ideal for high-voltage transformer applications.
    Q What is the maximum operating temperature for transformers using NOMEX wrapped wire?
    Transformers using NOMEX wrapped wire can operate at temperatures up to 220℃ (Rank C insulation class) while maintaining stable insulation properties. This allows it to replace traditional Rank H (180℃) designs, enabling higher load capacity and greater operational flexibility.
    Q How does NOMEX wrapped wire help reduce transformer size and cost?
    Because NOMEX insulation supports higher operating temperatures (up to 180℃ in standard transformer design), the transformer requires fewer wires and smaller ferrite cores. This directly results in a more compact design, lighter weight, lower capital construction costs, easier installation, and reduced no-load loss.
    Q Is NOMEX wrapped wire safe and environmentally friendly?
    Yes. NOMEX is chemically stable, flame retardant, and anti-radiation. It does not release toxic gases even in the event of a fire. It resists solvents, acids, and alkalis. At the end of its service life, NOMEX can be conveniently recycled and its waste is biodegradable, making it a truly environmentally friendly insulation material.
    Q What wrapping processes are available for NOMEX covered wire?
    Three main wrapping processes are available: Self Locking Lapping (1.5–2mm), 50% Lapping, and Reverse Lapping (1.5mm). Each process supports single, double, or triple wrap layers, offering different insulation thicknesses and breakdown voltage ratings to suit various application requirements.

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