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High-Temperature Resistant Nomex Paper Insulated Wire - China Suppliers & Factory for Oil-Immersed Transformers

Our paper covered copper (aluminum) flat wire is expertly crafted from high-quality oxygen-free copper or aluminum rods, ensuring optimal performance for various electrical applications. These rods undergo a meticulous extrusion and wire drawing process before being insulated with durable paper, adhering to strict industry standards. This specialized winding wire is primarily utilized in oil-immersed distribution transformers and power transformers, making it a vital component in the energy sector. As a leading China supplier and factory, we offer customizable insulation paper options to meet specific customer requirements, ensuring the highest level of satisfaction for our clients. Choose our paper covered wire for reliability and excellence in your transformer applications

    Technical Parameter
    NOMEX covered wire technical standards — NOMEX used by our company is made by DuPont USA T410 NOMEX. The thickness is 2 mils.
    Product Wrapping Process Number of Wraps Insulation Thickness / mm Breakdown Voltage ≥
    Nomex 1.5–2mm self locking Lapping 1.5–2mm 1 0.12 ± 0.05 600V
    1.5–2mm self locking Lapping 1.5–2mm 2 0.24 ± 0.05 1500V
    50% lapping 50% 1 0.22 ± 0.05 1200V
    50% lapping 50% 2 0.4 ± 0.05 1300V
    1.5mm Reverse lapping 3 0.33 ± 0.05 2500V
    Product Information

    NOMEX's electrical, chemical and mechanical properties are extremely high, and its elasticity, flexibility, anti-tearing, moisture resistance and wear resistance are very good. Moreover, it has acid and alkali corrosion resistance. It is not easily destroyed by insects, molds and fungi, and has full compatibility with all kinds of varnish, adhesive, transformer liquid, lubricant and coolant. Transformer with Nomex wrapped wire can bring clients significant economic, environmental and security benefits.

    Strong Thermal Resistance

    Even if the temperature reaches 220℃, the insulation property remains the same, ensuring long-term performance stability.

    Lower Cost & Smaller Size

    Temperature can rise up to 180℃ — fewer wires and ferrite cores result in smaller size, lighter weight, and reduced capital construction expense.

    Easy Installation

    A smaller ferrite core means smaller no-load loss and easier transformer installation on-site.

    Chemical Compatibility

    Compatible with varnish, adhesive, transformer fluid, lubricant, and coolant — resists insects, mold, and fungal attack.

    Product Description
    Reliability Improvement

    With Nomex wrapped wire, the electrical specification and mechanical properties are outstanding throughout the transformer's entire service life. Nomex wrapping magnet wire is not easy to age and has strong contraction and elasticity — ensuring transformer winding stays tight with no cracks. Nomex insulation paper is not sensitive to temperature or dust, significantly improving transformer reliability.

    Increased Reserve Capacity

    Nomex's high thermal resistance means insulation properties remain constant even at 220℃. Rank C (220℃) replaces Rank H (180℃) in transformer design — enabling it to handle unexpected load surges and expansions, while greatly reducing the need for backup planning.

    Good Environmental Performance

    NOMEX is chemically stable, safely flame retardant, and anti-radiation. Even in a fire, it will not release toxic gases. It does not react with solvents and resists acid and alkali corrosion. After its service life, it is convenient to recycle — the waste can be degraded and will not cause environmental pollution. Nomex is an environmentally friendly high-tech product.

    Frequently Asked Questions
    Q What material is used in your NOMEX covered wire, and what is its thickness?
    Our NOMEX covered wire uses DuPont USA T410 NOMEX material. The standard thickness is 2 mils, ensuring consistent insulation quality across all production batches.
    Q What breakdown voltage can NOMEX wrapped wire achieve?
    The breakdown voltage varies depending on the wrapping process and number of wraps. It ranges from 600V (1 wrap, self-locking lapping) up to 2500V (3 wraps, 1.5mm reverse lapping), giving you flexible options to match different insulation requirements.
    Q What is the maximum operating temperature for NOMEX wrapped wire transformers?
    NOMEX wrapped wire has outstanding thermal resistance. Even at temperatures up to 220℃, the insulation properties remain unchanged. Transformers designed with Nomex can operate at a Rank C (220℃) rating, replacing traditional Rank H (180℃) designs.
    Q How does NOMEX insulation improve transformer reliability?
    Nomex wrapped wire is highly resistant to aging and maintains strong contraction and elasticity over time, ensuring transformer windings stay tight with no cracking. Additionally, Nomex insulation paper is not sensitive to temperature fluctuations or dust, contributing to a longer and more reliable service life.
    Q Is NOMEX wrapped wire environmentally friendly and safe?
    Yes. NOMEX is chemically stable, flame retardant, and anti-radiation. It does not release toxic gases even in the event of a fire. It resists acid and alkali corrosion, does not react with solvents, and is recyclable at the end of its service life without causing environmental pollution — making it a true environmentally friendly high-tech product.
    Q What cost and size advantages does using NOMEX insulation provide for transformers?
    Transformers using NOMEX insulation require fewer wires and smaller ferrite cores, resulting in a more compact size and lighter weight. This reduces capital construction costs and simplifies installation. A smaller ferrite core also means lower no-load losses, contributing to greater energy efficiency and operational savings.

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