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High-Temperature Resistant Nomex Insulated Paper Wire from China Suppliers and Factory for Transformers

Paper covered copper (aluminum) flat wire is a premium winding solution crafted from oxygen-free copper rods or electrician circular aluminum rods, processed through extrusion and wire drawing. This insulation paper-covered wire is primarily utilized for the winding of oil-immersed distribution transformers and power transformers. As a leading factory in China, we pride ourselves on offering customizable options for insulation paper, tailored to meet our customers' specific requirements. Our commitment to quality and reliability positions us as one of the top suppliers in the industry

    Technical Parameter
    ⓘ  NOMEX covered wire technical standards — NOMEX used by our company is made by DuPont USA T410 NOMEX. The thickness is 2 mils.
    Product Wrapping Process The number of wraps Insulation Thickness / mm Breakdown Voltage ≥
    Nomex 1.5–2mm self locking Lapping 1 0.12 ± 0.05 600V
    1.5–2mm self locking Lapping 2 0.24 ± 0.05 1500V
    50% lapping 50% 1 0.22 ± 0.05 1200V
    50% lapping 50% 2 0.4 ± 0.05 1300V
    1.5mm Reverse lapping 3 0.33 ± 0.05 2500V
    Product Information

    NOMEX's electrical, chemical and mechanical properties are extremely high, and its elasticity, flexibility, anti-tearing, moisture resistance and wear resistance are very good. Moreover, it has acid and alkali corrosion resistance. It is not easily destroyed by insects, molds and fungi. It has compatibility with all kinds of varnish, adhesive, transformer liquid, lubricant and coolant. Even if the temperature reaches 220℃, the insulation property remains the same. Transformer with Nomex wrapped wire can bring clients a lot of economic, environmental and security benefits.

    Lower cost, smaller size, lighter weight — The temperature of transformer with Nomex insulation can rise up to 180℃ because the transformer needs fewer wires and ferrite cores, resulting in smaller size and lighter weight. This reduces capital construction expenses and makes installation easier. Smaller ferrite core also means smaller no-load loss.

    Product Description
    Reliability Improvement

    With Nomex wrapped wire, the electrical specification and mechanical property are outstanding throughout the transformer's entire service life. Nomex wrapping magnet wire resists aging and maintains strong contraction and elasticity, ensuring the transformer winding stays close with no cracks. Nomex insulation paper is not sensitive to temperature or dust, improving overall reliability.

    Increase of Reserve Capacity

    Nomex's thermal resistance is high — even at 220℃, the insulation property remains unchanged. Rank C of 220℃ replaces Rank H of 180℃ in transformer design, enabling the system to handle urgent load situations and unexpected expansion, greatly reducing the need for backup planning.

    Good Environmental Performance

    NOMEX is chemically stable, safely flame retardant, and anti-radiation. Even in the event of a fire, it will not release toxic gases. It does not react with solvents and resists acid and alkali corrosion. After its service life, it is convenient to recycle — waste can be degraded without causing environmental pollution. Nomex is a truly environmentally friendly high-tech product.

    Frequently Asked Questions
    Q What material is used for the NOMEX covered wire, and what is its thickness?
    Our NOMEX covered wire uses DuPont USA T410 NOMEX material with a thickness of 2 mils. This high-quality material ensures outstanding electrical, chemical, and mechanical performance.
    Q What is the maximum breakdown voltage achievable with NOMEX covered wire?
    With a 3-layer reverse lapping process (1.5mm Reverse lapping), the breakdown voltage can reach up to 2500V, with an insulation thickness of 0.33 ± 0.05 mm.
    Q What temperature can a transformer with Nomex insulation withstand?
    Transformers using Nomex insulation can operate at temperatures up to 220℃ (Rank C) while maintaining full insulation properties, surpassing the conventional 180℃ (Rank H) standard. This significantly improves load capacity and service reliability.
    Q What are the environmental advantages of using NOMEX insulation?
    NOMEX is flame retardant, anti-radiation, and does not release toxic gases even in a fire. It resists acid and alkali corrosion, is compatible with various industrial fluids, and can be recycled at end of life without causing environmental pollution — making it a truly green, high-tech insulation material.
    Q How does Nomex wrapped wire improve the reliability and lifespan of transformers?
    Nomex wrapped wire resists aging and retains strong contraction and elasticity throughout the transformer's service life. It ensures windings remain tightly wound with no cracks, and its insensitivity to temperature and dust fluctuations greatly enhances overall transformer reliability and longevity.
    Q Can Nomex insulation help reduce the size and cost of transformers?
    Yes. Because Nomex-insulated transformers operate at higher temperatures, they require fewer wires and smaller ferrite cores, which directly reduces overall size and weight. This leads to lower capital construction costs, easier installation, and reduced no-load losses.

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