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High-Temperature Resistant Enameled Flat Copper/Aluminum Wire from China Suppliers and Factory for Industrial Use

This premium enameled flat wire, crafted from high-purity oxygen-free copper or quality electrical aluminum rod, is engineered specifically for high-temperature electrical applications. Manufactured in our state-of-the-art factory in China, this wire undergoes precise drawing and extrusion processes using customized molds. Ideal for windings in industrial transformers, high-voltage reactors, and power converters, it boasts six thermal grade classifications ranging from 120℃ to 220℃ based on insulating paint types. As trusted suppliers, we ensure reliable performance of our enameled flat wire under extreme heat conditions, making it a preferred choice for your electrical needs

    Product Information

    This enameled flat wire takes high-quality oxygen-free copper or electrical aluminum rod as raw materials, which are strictly processed through drawing and extrusion by specification-specific molds to ensure uniform conductor structure. Its primary application lies in the windings of electrical equipment that demand stable operation at elevated temperatures, including heavy-duty transformers, high-frequency reactors, and industrial inverters. Based on the insulation paint formulation, it is categorized into six core types to match different thermal requirements:

    • 120℃ Polyvinyl Acetal / Self-adhesive Polyvinyl Acetal Enameled Flat Wire (QQ/QQN)
    • 130℃ Polyester Enameled Flat Wire (QZ)
    • 155℃ Modified Polyester Enameled Flat Wire (QZG)
    • 180℃ Polyester Imide Enameled Flat Wire (QZY)
    • 200℃ Polyester Imide / Polyamide-Imide Composite Enameled Flat Wire (Q(ZY/XY))
    • 220℃ Polyamide Imide Enameled Flat Wire (QXY)
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    Production Scope
    Conductor Thickness (a) 0.80 – 5.60 mm
    Conductor Width (b) 2.00 – 16.00 mm
    Maximum Conductor Width Ratio 20 : 1
    Conductor Material Performance
    Soft Copper Flat Wire

    Adheres to GB5584.2-2009, with resistivity ≤ 0.017241 Ω·mm²/m at 20℃, available in three mechanical strength grades: C1 / C2 / C3.

    Soft Aluminum Flat Wire

    Complies with GB5584.3-2009, with resistivity ≤ 0.02801 Ω·mm²/m at 20℃, ensuring efficient electrical conductivity.

    Detail Shot
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    Insulation & Thermal Performance

    Insulation thickness options include thin film (0.06–0.11 mm) and thick film (0.12–0.17 mm), while self-adhesive layers range from 0.03–0.06 mm, all monitored by professional dielectric loss meters. Key thermal performance highlights:

    • QZY (180℃) — Exceptional heat resistance and heat shock resistance, suitable for high-temperature industrial equipment.
    • Q(ZY/XY) (200℃) — Combines refrigerant and radiation resistance, ideal for harsh operating environments.
    • QXY (220℃) — Superior chemical solvent resistance, maintaining stability in extreme conditions.

    All products meet GB/T 7095 series and IEC 60317 standards, with breakdown voltage values reaching 1000V (Grade 1) and 2000V (Grade 2) at room temperature.

    As an ISO 9001:2015 certified supplier, Hengte Electric's products have passed SGS, UL, and CE tests, ensuring quality compliance. Customization is available based on customer-provided technical specifications.

    ISO 9001:2015 SGS UL CE GB/T 7095 IEC 60317
    Frequently Asked Questions
    QWhat is enameled flat wire and what are its primary applications?
    Enameled flat wire is a rectangular-section conductor coated with insulating enamel, made from oxygen-free copper or electrical aluminum. It is primarily used in the windings of heavy-duty transformers, high-frequency reactors, and industrial inverters where stable operation at elevated temperatures is required.
    QWhat temperature grades are available for enameled flat wire?
    Six thermal classes are available: 120℃ (QQ/QQN), 130℃ (QZ), 155℃ (QZG), 180℃ (QZY), 200℃ (Q(ZY/XY)), and 220℃ (QXY). Each grade corresponds to a specific insulation paint formulation designed to meet different thermal performance requirements.
    QWhat conductor dimensions can be produced?
    The conductor thickness (a) ranges from 0.80 mm to 5.60 mm, and the conductor width (b) ranges from 2.00 mm to 16.00 mm, with a maximum width-to-thickness ratio of 20:1. Custom dimensions can be produced based on customer-provided technical specifications.
    QWhat international standards does the enameled flat wire comply with?
    All products comply with GB/T 7095 series and IEC 60317 international standards. The manufacturer is ISO 9001:2015 certified, and products have passed SGS, UL, and CE certification tests. Copper conductors meet GB5584.2-2009 and aluminum conductors meet GB5584.3-2009.
    QWhat are the insulation thickness options and how is quality ensured?
    Insulation thickness is offered in thin film (0.06–0.11 mm) and thick film (0.12–0.17 mm) options. Self-adhesive layers range from 0.03–0.06 mm. Quality is monitored using professional dielectric loss meters, with breakdown voltage values of 1000V (Grade 1) and 2000V (Grade 2) at room temperature.
    QWhat is the difference between copper and aluminum enameled flat wire?
    Soft copper flat wire (GB5584.2-2009) offers lower resistivity (≤0.017241 Ω·mm²/m at 20℃) and is available in three mechanical strength grades (C1/C2/C3), making it suitable for applications requiring higher conductivity. Soft aluminum flat wire (GB5584.3-2009) has a resistivity of ≤0.02801 Ω·mm²/m at 20℃ and provides a lightweight, cost-effective alternative with efficient electrical conductivity.

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