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High-Temperature Resistant Enameled Flat Copper/Aluminum Wire from China Suppliers and Factory for Electrical Devices

Introducing our high-quality enameled flat wire, expertly crafted from premium oxygen-free copper or superior electrical aluminum rods. As a leading supplier in China, our factory utilizes precision drawing and extrusion techniques with customized molds to create wire designed specifically for windings in high-temperature electrical devices. Ideal for industrial transformers, high-voltage reactors, and power converters, our enameled flat wire features six thermal grades that withstand temperatures ranging from 120℃ to 220℃. Experience reliable performance even under extreme heat conditions with our top-tier products, a trusted choice among global suppliers

    Product Information

    This enameled flat wire takes high-quality oxygen-free copper or electrical aluminum rod as raw materials, which are strictly processed through drawing and extrusion by specification-specific molds to ensure uniform conductor structure. Its primary application lies in the windings of electrical equipment that demand stable operation at elevated temperatures, including heavy-duty transformers, high-frequency reactors, and industrial inverters. Based on the insulation paint formulation, it is categorized into six core types to match different thermal requirements:

    • 120℃ Polyvinyl Acetal / Self-adhesive Polyvinyl Acetal Enameled Flat Wire (QQ/QQN)
    • 130℃ Polyester Enameled Flat Wire (QZ)
    • 155℃ Modified Polyester Enameled Flat Wire (QZG)
    • 180℃ Polyester Imide Enameled Flat Wire (QZY)
    • 200℃ Polyester Imide / Polyamide-Imide Composite Enameled Flat Wire (Q(ZY/XY))
    • 220℃ Polyamide Imide Enameled Flat Wire (QXY)
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    Production Scope
    Conductor Thickness (a) 0.80 – 5.60 mm
    Conductor Width (b) 2.00 – 16.00 mm
    Maximum Conductor Width Ratio 20 : 1
    Conductor Material Performance
    Soft Copper Flat Wire Adheres to GB5584.2-2009; resistivity ≤ 0.017241 Ω·mm²/m at 20℃; available in three mechanical strength grades: C1 / C2 / C3.
    Soft Aluminum Flat Wire Complies with GB5584.3-2009; resistivity ≤ 0.02801 Ω·mm²/m at 20℃; ensuring efficient electrical conductivity.
    Detail Shot
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    Insulation & Thermal Performance

    Insulation thickness options include thin film (0.06–0.11 mm) and thick film (0.12–0.17 mm), while self-adhesive layers range from 0.03–0.06 mm, all monitored by professional dielectric loss meters. Key thermal performance highlights:

    • QZY (180℃) — Exceptional heat resistance and heat shock resistance, suitable for high-temperature industrial equipment.
    • Q(ZY/XY) (200℃) — Combines refrigerant and radiation resistance, ideal for harsh operating environments.
    • QXY (220℃) — Superior chemical solvent resistance, maintaining stability in extreme conditions.

    All products meet GB/T 7095 series and IEC 60317 standards, with breakdown voltage values reaching 1000V (Grade 1) and 2000V (Grade 2) at room temperature.

    As an ISO 9001:2015 certified supplier, Hengte Electric's products have passed SGS, UL, and CE tests, ensuring quality compliance. Customization is available based on customer-provided technical specifications.

    ✔ GB/T 7095 ✔ IEC 60317 ✔ ISO 9001:2015 ✔ SGS ✔ UL ✔ CE
    Frequently Asked Questions
    What are the available thermal class grades for the enameled flat wire?
    The enameled flat wire is available in six thermal class grades: 120℃ (QQ/QQN), 130℃ (QZ), 155℃ (QZG), 180℃ (QZY), 200℃ (Q(ZY/XY)), and 220℃ (QXY), allowing selection based on specific temperature requirements of the application.
    What conductor materials are used in the enameled flat wire?
    The wire is manufactured using high-quality oxygen-free copper or electrical aluminum rods. Soft copper flat wire complies with GB5584.2-2009, while soft aluminum flat wire complies with GB5584.3-2009, both offering excellent electrical conductivity.
    What are the production size ranges for conductor thickness and width?
    The conductor thickness (a) ranges from 0.80 mm to 5.60 mm, and the conductor width (b) ranges from 2.00 mm to 16.00 mm, with a maximum width-to-thickness ratio of 20:1.
    What international standards does the enameled flat wire comply with?
    All products comply with GB/T 7095 series and IEC 60317 international standards. The manufacturer holds ISO 9001:2015 certification, and products have successfully passed SGS, UL, and CE third-party testing and certification.
    What is the breakdown voltage performance of the insulation?
    At room temperature, the breakdown voltage reaches 1000V for Grade 1 insulation and 2000V for Grade 2 insulation. Insulation thickness options include thin film (0.06–0.11 mm) and thick film (0.12–0.17 mm), monitored by professional dielectric loss meters.
    Is customization available for special technical requirements?
    Yes. Customization is available based on customer-provided technical specifications. The product is applicable in heavy-duty transformers, high-frequency reactors, industrial inverters, and other electrical equipment requiring stable operation at elevated temperatures.

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