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Corrosion-Resistant Polyimide Film Covered Wire from China Suppliers and Factory for High-Temperature Applications

Polyimide film covered wire is a specialized winding wire crafted by meticulously applying 2-3 layers of polyimide film insulation around a conductor made from high-quality oxygen-free copper or round aluminum rod. This rod is carefully extruded or drawn through a specific die and subsequently annealed to ensure optimal performance. With its excellent voltage resistance and a thin insulation layer, this product can withstand temperatures up to an impressive 220°C. It is predominantly utilized in the windings of motors, reactors, welding machines, and other similar electrical appliances. As a leading manufacturer and supplier in China, our factory produces the electrical bare copper (aluminum) wire required for the creation of polyimide film covered wire, ensuring high standards of quality and reliability

    Standards and Product Specifications
    Certified to GB/T 7673-2008

    Our production strictly follows GB/T 7673-2008 and corresponding Enterprise Standards, ensuring high precision, consistency, and reliability across all product lines. Each conductor is manufactured using advanced processing technology and quality-controlled under international standards to meet the demanding requirements of electrical and electronic industries.

    Specifications of Aluminum Flat Wire

    We offer aluminum flat wires with excellent conductivity, lightweight properties, and superior flexibility, making them suitable for transformers, reactors, and electric motor windings. Aluminum conductors are also favored for their cost-effectiveness and corrosion resistance in high-efficiency power systems.

    Narrow Side Dimension
    1.00 mm – 8.00 mm
    Wide Side Dimension
    3.00 mm – 25.00 mm
    Key Applications
    Transformers · Reactors · Motor Windings
    Specifications of Copper Flat Wire

    Copper conductors are characterized by their outstanding electrical conductivity, heat resistance, and mechanical strength, ideal for high-power applications, transformers, and precision electronic devices.

    Narrow Side Dimension
    0.90 mm – 6.00 mm
    Wide Side Dimension
    2.00 mm – 16.00 mm
    Key Applications
    High-Power Devices · Transformers · Electronics

    🔧 Custom Sizes Available: If your required size or specification is beyond the above range, customized production can be arranged to meet your specific design and technical needs.

    Breakdown Voltage of Polyimide Film Wrapped Wire

    The breakdown voltage and insulation performance of our polyimide film wrapped wire strictly conform to the corresponding business and industry standards, ensuring stable dielectric strength, long service life, and excellent thermal endurance under extreme operating conditions.

    Technical Parameter
    Wrapped Process Insulation Thickness (mm) Min Breakdown Voltage / V >
    Nominal Value Tolerance
    2-layers polyimide film self-locking wrapped 0.15 ±0.03 6000
    2-layers polyimide film wrap in the opposite direction 0.15 ±0.03 6000
    3 layers of polyimide film wrap in the opposite direction 0.23 ±0.03 7000
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    Frequently Asked Questions
    Q What international standards do your flat wires comply with?
    A Our flat wires are produced in strict accordance with GB/T 7673-2008 and corresponding Enterprise Standards. These standards ensure high precision, consistency, and reliability, meeting the demanding requirements of both electrical and electronic industries worldwide.
    Q What size range is available for aluminum flat wire?
    A Our aluminum flat wires are available with a narrow side dimension ranging from 1.00 mm to 8.00 mm and a wide side ranging from 3.00 mm to 25.00 mm. They are suitable for transformers, reactors, and electric motor windings.
    Q What are the available dimensions for copper flat wire?
    A Copper flat wires are offered with a narrow side from 0.90 mm to 6.00 mm and a wide side from 2.00 mm to 16.00 mm. If your requirements fall outside this range, we can arrange customized production to meet your specific technical needs.
    Q What is the minimum breakdown voltage for polyimide film wrapped wire?
    A For 2-layer polyimide film wrapped wire (both self-locking and opposite-direction wrapping), the minimum breakdown voltage is 6000 V. For 3-layer opposite-direction wrapping with a nominal insulation thickness of 0.23 mm, the minimum breakdown voltage reaches 7000 V.
    Q Can you produce flat wires with custom dimensions not listed in your standard range?
    A Yes. If your required size or specification is beyond our standard range for either aluminum or copper flat wire, customized production can be arranged. Please contact our team with your specific design and technical requirements for a tailored solution.
    Q Why choose aluminum flat wire over copper flat wire?
    A Aluminum flat wire offers significant cost savings, is much lighter in weight, and provides excellent corrosion resistance, making it a preferred choice in high-efficiency power systems where weight reduction and cost-effectiveness are priorities. Copper, on the other hand, delivers superior electrical conductivity and mechanical strength, ideal for high-power and precision applications.

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