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China Suppliers - Factory Direct Composite Wire for Oil-immersed Transformers, Reactors, and Electrical Devices

Composite wire is a specialized winding wire made from multiple winding wires or a combination of copper and aluminum wires, tailored to meet specific requirements and insulated with high-quality materials. This type of wire is predominantly used in the windings of oil-immersed transformers, reactors, and various electrical devices, As a leading manufacturer in China, Hengte Electric is a trusted supplier of copper, aluminum, and paper-covered composite wire. Our products are meticulously designed with precision in size and shape, ensuring optimal wrapping tightness. With continuous lengths exceeding 8,000 meters and a commitment to quality, our factory delivers reliable solutions for all your winding needs

    Product Scope and Technical Specifications

    Our company specializes in the production of high-performance composite conductors, offering a full range of options including bare flat composite wire, paper-covered composite wire, enameled composite wire, and film-wrapped composite wire.

    Bare Flat Composite Wire Paper-Covered Composite Wire Enameled Composite Wire Film-Wrapped Composite Wire

    These products are designed for reliable electrical performance, excellent insulation, and mechanical stability, making them suitable for use in transformers, motors, reactors, and other electrical equipment.


    Production Scope and Size Range

    We provide flat wire conductors with thicknesses ranging from 1.00 mm to 12.00 mm and widths from 3.00 mm to 25.00 mm, with a width-to-thickness ratio ≤ 20 and a maximum cross-section of 200 mm². For round wire conductors, the available diameters range from 2.00 mm to 5.00 mm, meeting the needs of various custom designs and insulation structures.

    Flat Wire — Thickness
    1.00 mm – 12.00 mm
    Flat Wire — Width
    3.00 mm – 25.00 mm
    Max Cross-Section
    200 mm²
    Round Wire — Diameter
    2.00 mm – 5.00 mm
    Width-to-Thickness Ratio
    ≤ 20

    For enameled paper-covered wire and enameled composite wire conductors, we recommend flat conductor sizes between 1.00–3.00 mm in thickness and 5.00–18.00 mm in width, while round conductors are available from 2.00–5.00 mm in diameter.

    Enameled — Flat Thickness
    1.00 mm – 3.00 mm
    Enameled — Flat Width
    5.00 mm – 18.00 mm
    Enameled — Round Diameter
    2.00 mm – 5.00 mm

    In addition, our bare wire, paper-wrapped, and film-wrapped composite conductors are manufactured with thicknesses from 1.00 mm to 6.00 mm, widths from 4.00 mm to 20.00 mm, a width-to-thickness ratio ≤ 20, and a maximum cross-section of 150 mm².

    Bare / Paper / Film — Thickness
    1.00 mm – 6.00 mm
    Bare / Paper / Film — Width
    4.00 mm – 20.00 mm
    Max Cross-Section
    150 mm²
    Width-to-Thickness Ratio
    ≤ 20

    All our wires are produced under strict quality control with smooth surface finish, precise dimension tolerance, and uniform insulation coating. We are capable of customizing conductor dimensions, insulation materials, and packaging types according to customer specifications, ensuring stable performance and long service life in demanding electrical and electronic applications.


    ? Frequently Asked Questions
    Q What types of composite wire conductors does your company produce?
    We manufacture four main types of high-performance composite conductors: bare flat composite wire, paper-covered composite wire, enameled composite wire, and film-wrapped composite wire. Each type is engineered to meet specific insulation and electrical performance requirements.
    Q What is the maximum cross-sectional area available for flat wire conductors?
    For our standard flat wire conductors, the maximum cross-section is 200 mm², with thickness up to 12.00 mm and width up to 25.00 mm. For bare wire, paper-wrapped, and film-wrapped types, the maximum cross-section is 150 mm².
    Q What applications are your composite wire conductors suitable for?
    Our composite conductors are widely used in transformers, electric motors, reactors, and a variety of other electrical and electronic equipment. Their excellent insulation properties and mechanical stability make them ideal for demanding industrial applications.
    Q Can conductor dimensions and insulation materials be customized?
    Yes. We offer full customization of conductor dimensions, insulation materials, and packaging configurations based on customer specifications. Our engineering team is available to assist in selecting the optimal solution for your specific application requirements.
    Q What quality standards are applied during production?
    All products are manufactured under strict quality control processes, ensuring smooth surface finish, precise dimensional tolerances, and uniform insulation coating throughout the entire production run. This guarantees consistent performance and long service life.
    Q What size range is recommended for enameled composite wire conductors?
    For enameled paper-covered and enameled composite wire conductors, we recommend flat conductor thicknesses of 1.00–3.00 mm and widths of 5.00–18.00 mm. For round conductors in this category, diameters of 2.00–5.00 mm are available to suit a wide range of design requirements.

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