Leave Your Message

China Enameled Copper & Aluminum Flat Wire Suppliers | Quality Products from Leading Factory

,

China's leading manufacturer of Enameled Flat Wire, Hengte Electric, specializes in high-quality flat wires made from oxygen-free copper and electrical aluminum rods. Our wires are meticulously drawn or extruded using precision molds to meet demanding specifications. These enameled flat wires are primarily utilized in the windings of electrical equipment, including transformers and reactors.

,

We offer a diverse range of enameled flat wires categorized by their insulating paint, including:

,

120 polyvinyl acetal / self-adhesive polyvinyl acetal enameled copper (aluminum) flat wires - QQ/QQN

,

130 polyester enameled flat wires - QZ

,

155 modified polyester enameled flat wires - QZG

,

180 polyester imide enameled copper (aluminum) flat wires - QZY

,

200 polyester imide / polyamide-imide composite enameled copper (aluminum) flat wires - Q(ZY/XY)

,

220 polyamide imide enameled copper (aluminum) wires - QXY

,

As a trusted supplier from China, Hengte Electric is ISO9001:2015 certified, and our products have successfully passed SGS and UL testing, earning CE certification. For a free quote or more information, please contact us here.

,

    Product Information

    Enameled Flat wire is made of oxygen free copper or electrical aluminum rod, which are drawn or extruded by the specification mould. They are mainly used in the windings of electrical equipment such as transformer, reactor and etc. According to the different insulating paint, it can be divided into 6 categories:

    • 120 Polyvinyl acetal / Self adhesive polyvinyl acetal enameled copper (aluminum) flat wires — QQ/QQN
    • 130 Polyester enameled flat wires — QZ
    • 155 Modified polyester enameled flat wires — QZG
    • 180 Polyester imide enameled copper (aluminum) flat wires — QZY
    • 200 Polyester imide / Polyamide-imide composite enameled copper (aluminum) flat wires — Q(ZY/XY)
    • 220 Polyamide imide enameled copper (aluminum) wires — QXY
    Enameled Flat Wire Product Enameled Flat Wire Product Enameled Flat Wire Product
    Production Scope
    📏
    Conductor Thickness (a)
    0.80 – 5.60 mm
    📐
    Conductor Width (b)
    2.00 – 16.00 mm
    ⚖️
    Width Ratio
    20 : 1
    Conductor Material
    🔶 Soft Copper Flat Wire
    Complies with GB5584.2-2009. At 20℃, resistivity ≤ 0.017241 Ω·mm²/m. Available in different mechanical strength grades.
    🔶 Soft Aluminum Flat Wire
    Complies with GB5584.3-2009. At 20℃, resistivity ≤ 0.02801 Ω·mm²/m. Choose from thin film (0.06–0.11 mm) or thick film (0.12–0.17 mm) insulation. The self-adhesive layer of hot adhesive enameled flat wire is generally 0.03–0.06 mm. Monitored with a dielectric loss meter.

    The thickness of hot adhesive enameled flat wire self-adhesive layer is generally from 0.03 to 0.06 mm. Our company monitors the thickness with a dielectric loss meter.

    Detail Shot
    Enameled Flat Wire Detail Enameled Flat Wire Detail Enameled Flat Wire Detail
    Product Description

    Enameled wire category

    Thermal level

    Performance

    Standard

    Experimental basis

    Polyvinyl acetal / Self adhesive acetal

    QQ/QQN

    120

    Good performance of resistance to transformer oil and scratch. Excellent flexibility & adhesion, and good hydrolysis resistance. In addition to the properties of acetal wire, the product adhesive strength can be reinforced by heating.

    GB/T 7095.2-2008

    IEC60317-18:2004

    GB/T 6758.1-2007

    IEC 60851-5

    GB/T 4074

    IEC 60851

    GB/T 4074

    IEC 60851

    Polyester

    QZ

    130

    High mechanical strength, good scratch resistance. Good electrical performance.

    GB/T 7095.2-2008

    IEC 60317-11:2005

    GB/T 4074

    IEC 60851

    Modified polyester

    QZ(G)

    155

    Good shock resistance. High mechanical strength, good electrical & solvent resistance.

    GB/T 7095.3-2008

    IEC60317-16:1990

    GB/T 4074

    IEC 60851

    Polyester imide

    QZY

    180

    High heat resistance, good chemical solvent resistance, and heat shock resistance.

    GB/T 7095.4-2008

    IEC60317-28:1990

    GB/T 4074

    IEC 60851

    Polyester imide / Polyamide-imide composite layer

    Q(ZY/XY)

    200

    Good comprehensive properties, such as refrigerant resistance, solvent resistance and radiation resistance.

    GB/T 7095.6-2008

    IEC60317-29:1990

    GB/T 4074

    IEC 60851

    Polyamide imide

    QXY

    220

    Good chemical solvent resistance.

    GB/T 7095.1

    GB/T 4074

    IEC 60851

    Technical Parameter

    C1 Rp0.2 (>100~180) N/mm²,C2 Rp0.2 (>180~220) N/mm²,C3 Rp0.2 (>220~260) N/mm².

    We can manufacture according to technical specifications provided by customers.

    Model

    Name

    Production specification scope

    QQB

    120 acetal / self adhesive acetal enameled flat wire

    a: 0.80–5.60 mm   b: 2.00–16.00 mm

    QZB

    130 polyester enameled flat wire

    a: 0.80–5.60 mm   b: 2.00–16.00 mm

    QZ(G)B

    155 modified polyester enameled flat wire

    a: 0.80–5.60 mm   b: 2.00–16.00 mm

    QZYB

    180 polyester imide enameled flat wire

    a: 0.80–5.60 mm   b: 2.00–16.00 mm

    QYB

    220 polyamide imide enameled flat wire

    a: 0.80–5.60 mm   b: 2.00–16.00 mm

    Q(ZY/XY)B

    200 polyester imide / polyamide-imide enameled flat wire

    a: 0.80–5.60 mm   b: 2.00–16.00 mm

    QQBN

    120 self adhesive polyvinyl acetal enameled flat wire

    a: 0.80–5.60 mm   b: 2.00–16.00 mm

    Paint film

    Paint film insulation thickness: δ mm
    Grade 1

    0.06 ≤ δ ≤ 0.11

    Grade 2

    0.12 ≤ δ ≤ 0.17

    Paint film

    Min. breakdown voltage value (effective value): V

    Room temperature

    High temperature

    Grade 1

    1000

    750

    Grade 2

    2000

    1500

    Frequently Asked Questions
    What is enameled flat wire and what are its main applications?
    Enameled flat wire is an insulated conductor made from oxygen-free copper or electrical aluminum rod, drawn or extruded through precision moulds. It is primarily used in the windings of electrical equipment such as transformers, reactors, and other high-performance electromagnetic devices.
    What are the available thermal class grades for enameled flat wire?
    The enameled flat wire is available in six thermal class grades: 120 (Polyvinyl acetal / QQ/QQN), 130 (Polyester / QZ), 155 (Modified polyester / QZG), 180 (Polyester imide / QZY), 200 (Polyester imide + Polyamide-imide composite / Q(ZY/XY)), and 220 (Polyamide imide / QXY), each suited for different temperature and performance requirements.
    What conductor dimensions are available for enameled flat wire?
    The conductor thickness (a) ranges from 0.80 mm to 5.60 mm, and the conductor width (b) ranges from 2.00 mm to 16.00 mm, with a maximum width ratio of 20:1. Custom dimensions can also be manufactured according to customer specifications.
    What is the difference between Grade 1 and Grade 2 paint film insulation?
    Grade 1 paint film has an insulation thickness of 0.06–0.11 mm with a minimum breakdown voltage of 1,000 V at room temperature and 750 V at high temperature. Grade 2 has a thicker insulation of 0.12–0.17 mm, offering a higher breakdown voltage of 2,000 V at room temperature and 1,500 V at high temperature.
    What international standards does your enameled flat wire comply with?
    Our enameled flat wires comply with multiple Chinese national standards (GB/T series) and international IEC standards, including GB/T 7095.2-2008, IEC 60317-11:2005, IEC 60317-28:1990, IEC 60317-29:1990, and testing is conducted per GB/T 4074 and IEC 60851 series.
    Can enameled flat wire be customized to specific technical requirements?
    Yes. We manufacture enameled flat wire according to technical specifications provided by customers. Different mechanical strength grades (C1, C2, C3) are available, and both copper and aluminum conductor materials can be specified. Please contact us with your requirements for a tailored solution.

    Leave Your Message