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China CTC Suppliers and Factory - Large Oil Immersed Power Transformer Copper Continuously Transposed Conductor

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Introducing our premium Polyvinyl Acetal Enameled with Paper Insulation Continuously Transposed Cable (CTC), a leading solution for transformer winding applications. As a trusted manufacturer and supplier in China, we provide high-quality CTC that is specifically designed for large oil-immersed power transformers, reactors, and high-capacity dry-type transformers.

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Our Continuously Transposed Cable (CTC) features multiple enameled rectangular wires woven in dual ranks, enveloped in specialized insulation materials. This innovative design maximizes winding space usage, minimizes volume, and significantly reduces costs. More importantly, our CTC helps decrease circumferential and eddy losses caused by magnetic field leakage, enhancing the efficiency of your electrical machines.

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As a reliable supplier from China, we understand the critical role of CTC conductors in transformer production. Our products offer excellent space utilization, low eddy current loss, high mechanical strength, and reduced coil winding time, making them essential for manufacturers seeking to optimize transformer performance.

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Choose our continuously transposed conductors for unbeatable quality and efficiency in your transformers. Partner with our factory to meet your electrical needs and elevate your projects to new heights.

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    Production Scope
    📐
    Max Overall Dimension Height: 120mm  |  Width: 26mm  (tolerance ± 0.05mm)
    • CTC Strips: 5–80 (odd or even)
    • Single Conductor Thickness (a): 0.90–3.15mm  (tolerance ±0.01mm)
    • Single Conductor Width (b): 2.50–13.00mm  (tolerance ±0.01mm)
    • Suggested Width/Thickness Ratio: 2.0 < b/a < 9.0
    • Enamel Insulation Thickness: 0.08–0.12mm
    • Bondable Epoxy Resin Thickness: 0.03–0.05mm
    Product Scope
    • Polyvinyl acetal enameled CTC with paper insulation
    • Polyvinyl-adhesive acetal enameled CTC with paper insulation
    • Polyvinyl-adhesive acetal semi-hard acetal enameled CTC with paper insulation
    • Polyvinyl acetal enameled CTC with special binded
    • Composite CTC with step
    • Composite CTC with screen wire inside
    • Polyesterimide enameled CTC
    • Polyvinyl alcohol enameled CTC with PET film insulation
    Product Description
    Number of Strips 7–49
    Single Dimension Thickness of conductor a: 1.00–3.15mm  |  Width of conductor b: 3.00–12.50mm
    Suggested Ratio of Width and Thickness 2.5 < b/a < 7.5
    Note Please contact us if your dimension is out of the above range. Insulation layers: 24 layers at one time.
    Max Thickness of CTC 80mm (excluding insulation)
    Max Width 26mm (excluding insulation)
    Max Height of CTC Bundles 80mm (excluding paper insulation)
    Max Width of CTC Bundles 26mm (excluding paper insulation)
    CTC Wire Product
    💬 Frequently Asked Questions
    What is the maximum number of strips available for CTC wire production?
    The CTC strips range from 5 to 80 strips (odd or even), with a maximum overall height of 120mm and width of 26mm (tolerance ±0.05mm).
    What are the available conductor dimensions for single conductors?
    The single conductor thickness (a) ranges from 0.90 to 3.15mm, and the width (b) ranges from 2.50 to 13.00mm, both with a tolerance of ±0.01mm. The suggested width-to-thickness ratio is 2.0 < b/a < 9.0.
    What types of CTC wire products are available?
    We offer a wide range of CTC wire types including polyvinyl acetal enameled CTC with paper insulation, polyvinyl-adhesive acetal variants, polyesterimide enameled CTC, composite CTC with step or screen wire inside, and polyvinyl alcohol enameled CTC with PET film insulation, among others.
    What is the recommended enamel insulation thickness for CTC wire?
    The suggested enamel insulation thickness is 0.08–0.12mm. For bondable epoxy resin, the recommended thickness is 0.03–0.05mm.
    Can you produce CTC wire with custom dimensions outside the standard range?
    Yes. If your required dimensions fall outside the standard range listed, please contact us directly. We are able to provide tailored solutions based on specific project requirements.
    How many insulation layers can be applied at one time during production?
    Up to 24 insulation layers can be applied at one time. The maximum CTC bundle height is 80mm and maximum width is 26mm, both excluding paper insulation.

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